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By Mitch13
2022 Coleman 400 with 13 hours on the engine and the mice got to it. Every wire coming out of the steering column in one cluster has been eaten through. I tried reconnecting matching wire colors to each other and I get the left turn signal and hazards to work, nothing else. If I play around a bit I can get the horn to honk or headlights to come on but only when I connect them to the brown wire. Obviously I don't know what I am doing here. Does anyone have a picture of how these wires are connected when they are under the hood on the drivers side coming from the steering column?
Gray - seems to carry power
Brown - left turn signal
Green with purple stripe - hazards?
Pink with red stripe - horn?
Green - head lights?
Yellow - head lights?
Yellow with red stripe?
Blue?
Dark green?
There is also a bundle hanging under the hood not connected to anything green with yellow strip, brown and blue?
Other than that issue, I am about ready to sell this for parts if you interested let me know.
Thanks
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By gridlock
After three years, my Sector completely died. Something caused the hot wire under the seat from the charger to disintegrate, so the batteries weren't being charged. The batteries weren't charging 100% anymore, so decided to convert to lithium.
As most others have done, I went with 4-48v batteries in parallel, as I believe that will be plenty of amp-hours for my needs, but can always add more if needed. I went with LiTime wired CAN batteries and mounted their digital gauge on the dash above the current one, which fit perfectly. I didn't think the existing battery brackets worked well for the new batteries, so made my own out of aluminum L rails, which makes it much more secure (and saves a few more ounces :)). Since I wired them in a 'balanced' configuration, I had to make all new cables from 0/1 gauge wire and 8mm posts. I updated the DeltaQ charger to profile 233. Cleaned everything up (I must have vacuumed 20 pounds of dirt!), put it all together and... wham!
So far, it definitely is better than with the original AGM batteries. Sustains speed better going up hills, and seems to have plenty of reserve current. The difference in weight with 4 LiPo vs 8 AGM batteries surely doesn't hurt!
Thanks to everyone on this forum, but special shoutout to GNFO who was a big help.
A few questions:
In the 'any tips' thread, EVSupport mentioned reprogramming the Sevcon to reflect the new discharge curve of the lithium cells, but I didn't see any more info about that or how to do that. Is there any more info about that?
Have folks replaced the onboard 12v battery, and if so, with lithium? I'm not sure why there is a 12v battery; why didn't they just step down the current of the 48v system to provide power to accessories?
Is there a recommendation as far as charging with the lithium conversion? As far as I understand, it is better to let lithium batteries discharge somewhat (but not completely) than keep them charging all the time. What do you think?
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By kmiller7351
Trying to get running a 550 Colman running but I think head gasket went bad. Do i just replace with new gasket, clean up and replace or is there more to it?
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By Jarheadtx
I have a 2020 Sector E1. It's been a great UTV over the years and I did a lithium battery upgrade a few years back (complete game changer). Since owning the unit the dashboard and lights would occasionally flicker while driving, but not every time. I couldn't replicate the issue in any driving scenario and all fuses are good. The dashboard and several switches finally died completely this past weekend - meaning lights, winch, and dash lights do not work, but forward/reverse and speed work. I rechecked the fuses and all look good - any ideas on what else to check?
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