2009 Polaris RZR-800 S Slip on System from Big Gun
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By Kierobi
New to owning a UTV and got myself a project one as my first one.
Changed out the clutch and clutch housing etc. as the UTV was having problems going up hills and getting up to speed but now in the process of putting it all back together it won't start. Also changed fan gears for shifter
Here's what I've found so far (apologies for the bullet points);
Motor will crank over and makes good turnover speed. If I use spark plug tester or ground to engine, no spark. At the connector to the ignition coil I get consistent 12v on the white wire and nothing at the black. Read in one of the posts that the 12v to the white wire should be intermittent when trying to get a spark at the plug? Tested ignition coil using a multimeter on resistance setting. Between two pins I get 0.46 ohms or thereabouts. Between either pin and spark plug boot I get somewhere around 16k ohms. Not really found a good video on testing these coils but think those are good readings. Checked fuses in fuse box and are all good. Fuel pump cycles on when I turn key to on position. I disconnected the ignition coil to remove the clutch etc. to get it out the way but don't think I've damaged anything in the process. Can anyone point me in the direction of what to try next? Been trying to use the manual but considering the test procedure for the ignition coil is for the wrong type of coil, it's not been too helpful. I've read on another post about checking the ECM the two pins with 12v etc so will take a look at that next but any ideas that could get this machine started again are welcome!
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By Nickie Watts
I have a Hisun Strike 1000 I have been trying to get going, it has only 39 hours on it, so I can only assume it has been sitting for a long time.
The issue is it is losing spark to both coils after 20-30 seconds of running, doesn't matter if it's WOT or Idle, it will shut down. What sends signal to the coils to fire? It has a crank sensor, I was thinking a CDI box, but I have not found one of those on the machine.
The rear end was busted on it when I got it, So I ordered a new one and installed it only to run into this problem. I can only imagine the problem has happened over it sitting so long and not being driven.
I originally thought it was a fuel problem, so I checked the injectors, throttle body, o2 sensors. Discovered the heating element in one of the o2 sensors was bad, so ordered both and also replaced both injectors just to be sure, then discovered it is only losing spark.
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By Coleman400
My gauge is working fine, but as it got low on gas and the gauge showed it as low, I filled it up but the gauge didn't come back up. Does it need to be restarted or anything to reset? Does it need to be driven a certain distance maybe or should it be instant?
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By Greg Kilgore
I installed an electric coolant temp gauge and volt gauge today. The oil pressure gauge I ordered had a bad sending unit. So once the replacement arrives. I'll add that install to the post. The I used a 22mm temp radiator adapter.
1/8 " NTP x 1/8 NTP adapter.
And an electric temp gauge.
Had to take a drill and drill bit to enlarge the 1/8 NTP adapter to allow the temp sending unit to pass thru. Another user on the forum enlarged the 1/8 NTP hole in the 22mm radiator to 1/4 NTP and used a 1/4 NTP x 1/8 NTP reducer. Either way would work. Both has it challenges. And both accomplished the same thing. To get the sending unit just barely in the coolant. If you just put the sending unit in. IMO it just blocks too much of the coolant flow.
I didn't get a pic of how far the sending unit protrudes into the rad adapter. But it wasn't a lot. And also since it an electric gauge the sending unit needed to be grounded. But since there wasn't a place on the temp radiator adapter. I used a clamp to secure a ground/negative wires to the temp sending unit. The gauge wiring was simple. The gauge's wiring harness had a red, green, and black wire. Red goes to a positive. Black to a negative. Green to the sending unit. Since I had some 18 AGW speaker wire. I used that to run to the sending unit. Red to green, black to black.
Then another piece of the speaker wire from the gauge to power source. I tapped into the 12V power outlet on the dash. (Just as I did for the overhead fan.)
Then used a 2" hole saw to cut into the plastic above what I'd call the radio door.
The gauge goes to about 174° F then the radiator fan kicks on. Cools down to about 150° F and kicks off. Now the lowest the temp gauge will read is 104° when you first start the machine. That is the nature of the gauge. Even says so on the web page. So I'll just have to live with it.
The voltage gauge
.
Was simple to install. Just a positive and negative wire to connect. Tapped into the 12V power outlet on the dash.
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By Greg Kilgore
I installed an electric coolant temp gauge and volt gauge today. The oil pressure gauge I ordered had a bad sending unit. So once the replacement arrives. I'll add that install to the post. The I used a 22mm temp radiator adapter.
1/8 " NTP x 1/8 NTP adapter.
And an electric temp gauge.
Had to take a drill and drill bit to enlarge the 1/8 NTP adapter to allow the temp sending unit to pass thru. Another user on the forum enlarged the 1/8 NTP hole in the 22mm radiator to 1/4 NTP and used a 1/4 NTP x 1/8 NTP reducer. Either way would work. Both has it challenges. And both accomplished the same thing. To get the sending unit just barely in the coolant. If you just put the sending unit in. IMO it just blocks too much of the coolant flow.
I didn't get a pic of how far the sending unit protrudes into the rad adapter. But it wasn't a lot. And also since it an electric gauge the sending unit needed to be grounded. But since there wasn't a place on the temp radiator adapter. I used a clamp to secure a ground/negative wires to the temp sending unit. The gauge wiring was simple. The gauge's wiring harness had a red, green, and black wire. Red goes to a positive. Black to a negative. Green to the sending unit. Since I had some 18 AGW speaker wire. I used that to run to the sending unit. Red to green, black to black.
Then another piece of the speaker wire from the gauge to power source. I tapped into the 12V power outlet on the dash. (Just as I did for the overhead fan.)
Then used a 2" hole saw to cut into the plastic above what I'd call the radio door.
The gauge goes to about 174° F then the radiator fan kicks on. Cools down to about 150° F and kicks off. Now the lowest the temp gauge will read is 104° when you first start the machine. That is the nature of the gauge. Even says so on the web page. So I'll just have to live with it.
The voltage gauge
.
Was simple to install. Just a positive and negative wire to connect. Tapped into the 12V power outlet on the dash.
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