Quantcast
Jump to content


Recommended Posts

Posted

The Axis 500 will not shift into low or reverse.  I have high when it should be in low and all the other places it is reverse.  The gears in the shift cover are fine and I shifted it when the cover was off and yet no change (so it can't be the shifting mechanism gears).  I t has been difficult to get it into low for awhile.  But now it is either high or reverse, no neutral either.

  • 3 weeks later...
Posted

I'm not understanding, if you took the cover off and the gears are fine then it sounds to me that the linkage is out of alignment. You could try disconnecting the linkage and manually move it or try shifting into gears with both the engine running and off. 

Posted

I took the cover off and the linkage and everything looked fine.  I then shifted it by putting plyers on the shifter shaft and did not get low or neutral.  I concluded that the shifter and linkage was not the issue, but something internally.  

  • Like 1
  • 2 weeks later...
Posted

     I had a similar issue with my Axis 500. After replacing the shifting fan gears which suffered from the common corrosion issue that ate up the gears, I still could not adjust the shift linkage to cover all the gears reliably. If I adjusted the linkage to reliably shift into reverse, I could not get into first either reliably or at all. If I adjusted the linkage to go into first, I lost Reverse. I also noted that when I went from Reverse to Neutral, the dash indicator would not show the "N" unless I moved the shifter towards Hi and then came back to neutral. That kind of indicator issue was  common no matter how I adjusted things. I also noted that the bolt that holds the shifter linkage onto the engine end of the shifter shaft kept coming loose. I disassembled the fan gear cover and even realigned the fan gears but still had the same issues. I decided to take a closer look at how the shifter was working. When I watched the location where the linkage connected to the fan gear shaft, I saw what is in the photo. The metal on the linkage arm had egg-shaped the mating slot so there was a large amount of backlash in the shifter movement before the fan gear shaft started changing gears.

     Being cheap, I decided to use JB Weld to run a small bead arouhd the linkage arm hole and slide it gently onto the shaft being careful to not get any epoxy into the bolt hole. When I then slid the bolt into the hole with the required lock washer and flat washer, the flat washer squeezed the epoxy along the face; effectively gluing the flat washer to the shifter arm. This means I can still remove the washer if I have to, but the flat washer will not allow the shifter arm to rotate as I shift. The epoxy fills the excess space between the shaft and arm, so there is no longer any backlash on the arm and the bolt no longer looses over a few shifts. The result is a fully adjustable linkage with no excess backlash. It now shifts reliably into all gears and the indicator link matches the transmission position.

     A much more expensive solution is to buy an entire new gearshift assembly from the shifter to the end of the linkage arm. Several sources such as Hisun, Ebay, Amazon, etc sell this assembly kit for prices starting at around $50. There is a source that will sell the transmission end of the turnbuckle unit alone, but that will set you back about $25 plus shipping.

     I hope this info is useful and saves you lots of time and money.

shifter wear.jpg

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Topics

    • By Geneg
      I am actively looking for an oil filter for my Lowe’s branded Axis x550. Lowe’s sold me a spin on filter but every video I’ve seen shows a cylinder filter. Of course Hisun’s website is a year behind not listing anything 2025 and my searches have turned up nothing. Does anyone know what filter I need ( cylinder or spin on) and where I can find one?
      thanks
    • By Frank Mac67
      My Axis 500 has been operating properly for almost a year with Zero problems. While I was away my granddaughter & friends were riding & playing in the snow. They went to the gas station to fill the tank & the vehicle would not start afterwards. I BEEN GIVING MULTIPLE STORIES: The ATV will not start. When I turn the key I can hear the fuel pump come on but nothing happens other than that. 
      - NO CLICK - NO OTHER NOISE
      *I CHECKED THE BATTERY 12.43volts
      *I replaced the solenoid inside the battery compartment. 
      Seems the next electrical component in line has battery connections IN & motor connections OUT with 2 other small wires connectedaswell(I do not know the name of this component).
      Can anyone help?
      I can not find an ordered list of electronic components starting at the battery.
      Can anyone help with this?
      Thanks in advance for any help.
       
    • By Joe Breaux
      Decided to do an oil change on the Massimo ...drained oil, screen was very clean even tho oil wasn't.  Then went to remove old filter.. holy crap ..I tried every tool I have, could not budge it..Went to store and got one of the end cap type..fit nice and tight, put a 1/2 in drive ratchet on it..nope..not moving.  Put a 18 on breaker bar o. It. The inside of the removal tool broke off!!  Had to weld it back together. Put a pipe on the bar for more leverage.  Finally broke it loose..
      I have never seen a filter in my 55 yrs of working on engines so tight..And i was the one who put it on 2 yrs ago.  JUST HAND TIGHT!
       
    • By Mike Jenkins
      I have a 2013 Hisun with a 686 Yamaha engine.
      I purchased it from an individual and it ran fine as long as the battery was full.
      I replaced the stator and now it will not start (run).  It cranks fine, has fuel pressure, but will not fire up.  I replaced the coil, no luck there.
      a technician told me that it was the wrong stator and wants a mint to replace it.
      the wires all plugged in when I installed the stator.
       
    • By KnS
      Hey Team, our issue is not as bad as some I've read here...  We put some songs one a 64GB USB stick, plugged it in and the USB icon is still greyed out and won't let you select.  Any suggestions?  All the songs are in the root directory.  Thanks, Kevin & Shelbie
×
×
  • Create New...