Quantcast
Jump to content


Recommended Posts

Posted

2004 Kawasaki Mule 3010 Diesel 4x4 KAF950B2  rack and pinion assy is held against frame by 4 socket head bolts (10mm x 23MM) holding the rack in place with metal clamps over rubber holders.  when I move my wheels the rack moves in those clamps. I have tightened the socket head bolts to the limit (they bottomed out against the frame yet the rack is still loose enough to move when the wheels are turned. It can only move the distance allowed by the clamps but I would think it shouldn't move at all.

My question is: Is this common, is it supposed to be that way?    The rubber pieces under the metal clamps ar called "Dampers" which suggests that the rack (Steering Gear) might be allowed to move for some reason???

The service manual does not mention or answer any of these questions.   Anyone know for sure??

Posted

They are indeed "dampers" intended to absorb (dampen) shock loading of the steering gear to prevent damage. The fellows that engineered it probably knew what they were doing, there is  likely a service spec somewhere defining a range of acceptable movement. The rubber can become compressed in use, allowing too much motion. If in doubt replace it, I see it's $25.71 from Kawasaki.

You can test the steering wheel free play to indirectly determine the damper's condition (after ruling out other potential causes of too much play):

from the 2004 shop manual:

SteeringGear-00.jpg.a2b9f049ee1e768927d048cf94e52414.jpg

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Topics

    • By CaptainMorgan
      I have a Bobcat 2200 Diesel (built by Club Car) with a 2-weight Team Primary Clutch I want to rebuild, possibly replace. The clutch has an annoying rattling sound at idle and appears the rollers and weights are worn and loose. When I opened it up, everything looks clean and in great shape. It's just that all the moving rollers and weights seem to have way too much play in them, possibly causing the noise. I've searched for clearance and torque specifications with no luck at all. The UTV has less than 500 hours on it.  Any ideas?
    • By rsar
      Hey guys. I was wondering if anyone pressure washes their Mule underbody. Three years in, I have yet to do this. I'm worried that the pressure washer could damage or dislodge something but it's gotten to the point that it could use a bath. Any thoughts?
    • By D MAYNARD
      I have an Axis 500 4x4 UTV that I was given.  It looks like an almost new machine with 39 hrs on it however it was apparently under water from the hurricane . I have no spark at the plug. I have replaced the plug, the plug wire, & the stator so far. Can anyone advise me of what i need to check and or replace to get this thing running? Any advise would be greatly appreciated. 
                                    Thank You,
                                  D Maynard 
       
    • By TjB
      My dad has recently acquired a 2510 Kawasaki mule Diesel powered. It worked fine  few weeks and then quit driving. Put a new belt on just to see. Still not driving. It already had a new clutch. Belt turns when in drive or reverse and back wheels are off ground to test. But wheels not turning. Thoughts? 
    • By Will D
      Hello, I have a mule 4010 trans that appeared to overheat based on the temperature light on the dash and it went into limp mode.  No steam though.  After letting it cool and the next day, I drove it around quite a bit and it did not have any problems.  Any ideas on this.  Do thermostats work intermittently?  I would like to fix the problem, looking for advice.  Many thanks 
×
×
  • Create New...