Well now i could use a lil help... i have a trooper in my shop now that has wiring issues... this poor guy paid another shop $1000 to re wire the body control harness, and boy oh boy did they chop it up!!! I am Buillding a new harness from scratch... what i need is a diagram that tells me what each fuse and relay control on the Engine fuse/relay block.. any help is greatly appreciated!!
Hopefully this helps somebody because I couldn't find any info on this runaway condition.
Drove 1/2 mile to the gas station and when I started up to leave the starter stuck on. Turn key off starter is still running~! Limp it home wondering what the heck to do, get it in the garage and pull the negative battery terminal to get it to stop. Whew, WTF?
Calm down and start checking things, starter is hot of course but nothing is smoking and nothing smells burnt. Pull battery cover off and start checking wires from battery to relay and relay to the starter. OK good nothing is hot, nothing is crispy and nothing is melted. Probably smoked the starter though. If this had happened to my wife and I wasn't around the machine would have run until the battery died and probably melted down/burned.
I'll get to the point to save you folks some time and trouble. Because this is a kymco machine you need 2 different Kawasaki parts to make this repair, and information is scarce to say the least. The switch and a sub harness to connect it to the machine's plug.
Everything works now, but the starter sounds horrible so I'll be changing that too before spring.
Good luck out there and hopefully this is just a freak occurrence, but if I were you I'd get rid of this kymco part and put the Kawasaki replacement in now.
Switch, Magnetic is part number 27010-0767
Sub Harness Start Relay is part number 26031-Y034
By TBoss 560 2023
Got a new 2023 TBoss 560 with 40 miles on it now. Noticed after about and hour of plowing snow coolant started hissing out the overflow tube. Initially made a pop or blow kind of noise and then saw some steam and smelt coolant. Coolent level is in the middle between low and high (running or not). Coolant under radiator cap is full when cold, appears nice and green. Checked oil doesn’t look milky. The temp ranges from 160-180 F running for 15-20. Noticed the other day there was some more coolant that blew out the overflow tube. I called the dealer and they said the system could be purging air. Dealer is 2+ hours away so wanting to get more thoughts before considering to bring it in. Also noticing hot/burning rubber smell but I think this is from the belt breaking in? Also notice the coolant smell from the exhaust when in higher RPMs. No white smoke from the exhaust. Also another possible issue. I notice that there’s a little bounce when on pavement. You can also hear the CVT kind of make noise with this bounce in tandem. Is this normal?
So I've got a Hisun 550 that I was doing some work on that required removing the CVT and it's housing. Upon attempting to reinstall the clutch, sheaves, etc, I found that the belt no longer fits - it's far too wide. None of the parts have been replaced, they're all OEM. Exactly the same parts as what I took off a few weeks ago.
To be more specific, my belt is 1.25in wide, but the gap between the clutch and the primary sheave is only 7/8in wide. I'll include a few photos to explain.
Has anyone ever experienced such a bizarre problem? Any help at all would be appreciated, I've been stuck on this for a month. I'm open to just about any suggestion.