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By Hoppy one
I replaced the stator on our Bennche 500 because it was not charging. It ran as long as you kept the battery charged. I replaced the stator now it’s not firing. The only problem I found was a wire in the new stator for the crank position sensor was in the wrong place in the plug. I switched it around but still no fire. Putting a meter on those wires and cranking the motor showed no voltage from the crank position sensor. Something I did or a bad “new “ part? Thanks for any ideas.
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By HighSon
Haven't posted in a while since solving the excessive cabin noise issue, so I thought I would share a few upgrades to my Sector... Realize that this is driven daily on the street, so some of the mods are to make it more streetworthy.
Locking gas door.
Rear view mirror.
Modified windshield for better airflow in cabin.
Lowered and modified headrest bar for improved rear view. Tailgate protector.
Folding armrests.
Overhead utility rack. Keeps the interior cooler and dryer, too!
Folding rear seats.
Dust cover and seat protector.
If anyone wants links to the rear view mirror, seats, or arrests, let me know and I will post. But know that everything requires some level of fabrication. The utility rack was all custom built. Cheers!
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By gridlock
After three years, my Sector completely died. Something caused the hot wire under the seat from the charger to disintegrate, so the batteries weren't being charged. The batteries weren't charging 100% anymore, so decided to convert to lithium.
As most others have done, I went with 4-48v batteries in parallel, as I believe that will be plenty of amp-hours for my needs, but can always add more if needed. I went with LiTime wired CAN batteries and mounted their digital gauge on the dash above the current one, which fit perfectly. I didn't think the existing battery brackets worked well for the new batteries, so made my own out of aluminum L rails, which makes it much more secure (and saves a few more ounces :)). Since I wired them in a 'balanced' configuration, I had to make all new cables from 0/1 gauge wire and 8mm posts. I updated the DeltaQ charger to profile 233. Cleaned everything up (I must have vacuumed 20 pounds of dirt!), put it all together and... wham!
So far, it definitely is better than with the original AGM batteries. Sustains speed better going up hills, and seems to have plenty of reserve current. The difference in weight with 4 LiPo vs 8 AGM batteries surely doesn't hurt!
Thanks to everyone on this forum, but special shoutout to GNFO who was a big help.
A few questions:
In the 'any tips' thread, EVSupport mentioned reprogramming the Sevcon to reflect the new discharge curve of the lithium cells, but I didn't see any more info about that or how to do that. Is there any more info about that?
Have folks replaced the onboard 12v battery, and if so, with lithium? I'm not sure why there is a 12v battery; why didn't they just step down the current of the 48v system to provide power to accessories?
Is there a recommendation as far as charging with the lithium conversion? As far as I understand, it is better to let lithium batteries discharge somewhat (but not completely) than keep them charging all the time. What do you think?
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By jugliner
I have a fuel injected UT400 that will start and idle, but surges and sputters at higher speed. It has been sitting for 2-3 months and was fine when parked in garage. I assumed it was a fuel/air problem and pulled the throttle body and cleaned it up. I've ended up replacing the injector, IAC valve, MAF Temp Pressure Sensor, and fuel filter. I've also checked the spark plug, Still surging. I reset the ECU after every component swap.
I plan to pull the throttle body again and look evrything over for any visible leaks, etc.
Any suggestions would be appreciated on next steps. The problem developing after sitting makes me think it should be something simple, but I'm stumped. BTW the fuel was fresh and treated with Stabil.
Thanks.
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By Jamesshoop1
This was happening to me regularly with the original battery pack, I would drive a few yards and power cut to the motor, no error code, dash works, lights etc, just no drive. Brake lights not on so I don’t think it’s a switch thing. Sometimes it would go back to normal after a few day sitting in the barn. I ended up changing to lithium ion battery 100amp 48v and the problem completely went away for two months so I figured it was something worth the old battteries. Now it’s doing the same thing again, I’ve removed every main electrical connection, cleaned it good, and put it back together. Battery is at100 percent and good voltage. What is interesting is it doesn’t matter how much power I’m drawing, if I’m just creeping along in low or flooring it in high it stops after the same amount of time, about 7 seconds. If I let go of the acceleration right before the 7 seconds I can keep driving like that indefinitely but obviously that’s pretty annoying. Or if I switch immediately to reverse I can back up and go back to F without cycling the key. Has anyone else run into this? It really seems like a safety switch issue to me but unsure what else to check.
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