FOR SALE - 2007 KAWASAKI MULE 610 4X4 - $3500
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By Travis
Many people have issues with the kawasaki FJ400 engine fouling out spark plugs, after working on a few FJ engines and 600 series Mule's with this issue, i can say the fix for this issue is using a slightly hotter spark plug... the factory recommends a BPR6ES NGK plug.... the Number in NGK plugs represents its heat range and somewhat odd, the lower the number the hotter the plug, at least as far as NGK is concerned. If you have a Mule fouling spark plugs try installing a NGK BPR4ES spark plug.
FROM NGK
A hotter heat range spark plug has an insulator design with a longer heat flow path to the metal shell of the plug. As a result, more heat stays in the ceramic firing end and less is dissipated to the engine. A colder heat range spark plug has an insulator design with a shorter heat flow path to the metal shell of the plug. As a result, less heat stays in the ceramic firing end and more is dissipated to the engine. For a spark plug to function properly, it must have a tip temperature high enough to burn off carbon deposits (self-cleaning) and avoid fouling, while remaining low enough to avoid overheating the ceramic firing end and pre-ignition.
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By dave pasch
Got it running. The 4wd gets 12v power but does not engage. The posi traction (rear end) does not engage also. Any one have experience / ideas on fixing these items?
Thanks Dave
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By Travis
View File Kawasaki Mule 550,520,500 Complete service manual
This is a complete service manual for the Kawasaki Mule 500,520 and 550 models.
Topics covered include Brakes, Steering, Electrical system, suspension and fuel system. As well as engine repair procedures and Transmission/Final Drive procedures.
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If you need more information about the engine this manual linked below is chock full of information.
Thanks goes to @cliffyk for getting these files all into one PDF format for uploading.
Submitter Travis Submitted 04/18/2021 Category Kawasaki
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By Smittay
Looked at a lot of UTVs lately. Couple Questions about Hisun. Some people say they are just cheap with no customer service. Other people seem to have no problems with them.
Any opinions on Hisun reliability?
Heard parts are hard to get. Is that true?
If you had one and didn't like it what do you recommend?
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By JSmojo
I've been looking at various types of UTVs in the 400-700cc range. It seems that Massimo has a really good price point but I don't know much about their reliability and availability of parts. Been looking specifically at their T-Boss 550. I've heard the parts might be an issue because the network is smaller, but couldn't find much info from owners.
Here are a few specific questions about them
1. In your opinion, are the reliable? Specifically, have you hand any parts break that in your mind shouldn't have?
2. If you had one and got rid of it, what was the reason?
3. If you don't recommend Massimo, what would you recommend (even if it costs a little more)?
4. How easy is it to find a place to service them? How easy is it to get parts if you want to service it yourself?
If you have any other advice, I would appreciate it. I'm also looking at the Hisun Sector 550.
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