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Similar Topics
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By Bebop86
guys My son just brought home a 2014 volunteer with only 180 hrs- It starts right up but when I go to put it in gear it stalls- took the plug out -totally black- replaced it and still stalls in gear- HELP- thanks
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By bmoody4550
I recently got a 2006 Joyner 650cc Commando. It was not running when i got it.
I put a new fuel pump and alternator and is up and running.
My problem is when I originally got it started it seemed I didn't have 1st gear. I was able to get it moving from 2nd and was sure I got it into 3rd.
In my process of diagnosing the first gear issue and I realize I have first gear because it is where I thought 3rd gear was. But now I don't seem to have 3rd or 4th gear.
The shifter itself seems sloppy and needs a little rehab if that is possible. Replacement available?
Cables are worn so I don't know if they have too much play to properly shift. Can't seem to find any cables available to replace.
Can someone tell me which cable should be first and second and 3rd and 4th? One is black and the other is red.
Ultimately it may be a transmission problem internally.
As long as I have 1st and 2nd the machine will work for me going through the woods picking up wood.
Any help is greatly appreciated.
New to this if you can't tell.
Thanks
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By bjones
2007 610 mule will foul a pug after 1 hr of run time on clock. Plug will be black with sut. Buddy go a 610 and it does same thing. Have had dealer adjust valves twice and still does it. When i bought mule valves were ticking and I ran it that way for some time and took it in and dealer adjusted valves and that is when problem started. I rechecked valves and the were tight and I adjusted to .005 and still fouls plug. I always use no ethenal gas and have gone to a hotter plug. I have read that this is a common problem with mule. Any help appreciated.
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By goldstar
Has anyone put a different brand motor in a mule with a straight shaft,trifugal if so where did you get a tapered sleeve for the primary clutch to work or what other rough can one take to make this setup work. Will a centrifugal clutch work plus converting to chain driven?
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By alywiski
I just recently picked up a 2006 volunteer. It is making a grinding noise that seems to be coming from the clutch or around there. Sounds like a bering going out. Trans goes into gear good and it drives good just makes the grinding noise at higher rpms and gets loud as soon as you pull you foot of the gas. Does anyone know what could cause this or what i need to replace? thanks
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Similar Tagged Content
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By Gorson
does anyone have any knowledge of these clutchless automatic manual shift utvs? I have a 4 seater 4x4 650 that the wiring has been butchered and there is no longer a shifter knob. I'm just curious to know if anyone has a wiring diagram or any knowledge of these units without a clutch pedal and are electric shifted and not cable gear driven
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By alywiski
I just recently picked up a 2006 volunteer. It is making a grinding noise that seems to be coming from the clutch or around there. Sounds like a bering going out. Trans goes into gear good and it drives good just makes the grinding noise at higher rpms and gets loud as soon as you pull you foot of the gas. Does anyone know what could cause this or what i need to replace? thanks
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By jgreg
Hello. I have 2006 kawasaki mule 3010 trans 4x4 that has the drivers side wheel turning inwards while the passenger side is straight. What would cause this to happen and what would you suggest to repair. Thanks. Adjusted the tie rods, but wont fix this.
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By Earl Middleton
I have acquired an older Kawasaki Mule 2010 with KAF 540C engine. The engine is shot so I have the option to either rebuild or replace. I am thinking a swap to a three cyl diesel out of a Toro mower. Anyone tried this? The only reason I am considering this is because I have the mower which is inoperable. The engine runs great so just wondering if this swap would be feasible?????
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By Travis
Before
Crank un-installedPiston INSTALLED after honing.Crank installed after honing.
Last pic is honed.
Kind of blurry, took it with one hand. It looks better in person. It may not be professional quality but im 99.99999999999999999% sure it will work.
Did better than I thought i would.
So now, only ONE more obstacle. the crankshaft axial play adjustment BUT
I need someones opinion ( i took the piston back out afterwards) not sure if you can see it, but in the picture with cylinder honed, it's almost right where the glare from the light is, and on top of the cylinder directly across from the spot, it looks like the hone didn't get ruffed up. any ideas? out of round cylinder, cylinder wore and needs bored??
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