Quantcast
Jump to content

Front axle driveshaft always turns


DIY

Recommended Posts

I just purchased a 2007 3010 Mule, and I'm checking all of the adjustments, when I noticed that when I'm in 2WD, and I push the Mule forward and backwards, that the front driveshaft always turns.  Should this be happening?  I would think that the front driveshaft would not rotate if the 2WD/4WD selector is in the 2WD position.  Are the front wheels turning this driveshaft in this situation and it isn't actually connected to the transmission?  If that is the case, does this mean that all of the axles and driveshafts from the front wheels, all the way to the rear trans-axle are always turning, even in 2WD mode?

Link to comment
Share on other sites

First, welcome to the forum!

Never looked at mine, but when it's in 4wd it has a louder growl, that's very distinct. 

   Maybe try jacking up the whole thing, and see if those wheels turn after putting it in gear.

  I will say this for certain though, you should definitely not drive on anything firm, while in 4wd. Those front ends are under a lot of stress when turning. They're supposed to be limited slip, but it's very limited. Use 4wd only on slippery surfaces. Of course this only applies to turning, and I regularly use 4wd on straight road, just to keep things lubed. Otherwise rubber seals can crack, and gear oil can get gummed up. Might help, might not, but it can't hurt. People who  regularly leave the unit in 4wd have problems. 

  I also don't shift to 2wd on the fly anymore. It's supposed to be okay, but I don't care for the way mine slams into gear. So I always stop, shift into 2wd, then reverse a couple of feet. When I take off there's no growl. So it's shifted gently into 2wd, without slamming. It shifts smoothly into 4wd though, so no problem there. There's a lot of people who have had carburetor problems from the high ethanol content in their fuel, so be aware of that. Buy a shop service manual, it'll come in real handy. Good luck with your new mule!

Link to comment
Share on other sites

OK, so I jacked up the front end, rotated the front tires by hand, and all of the front driveshafts rotate, all of the way back to the rear transaxle, which I suspected would happen.  Looks like everything is OK in regards to that topic.  I could push it while jacked up on the floor jack, and the shafts for the front wheels do not rotate while in 2WD , but do rotate while in 4WD, with the front wheels off of the ground and the front rolling on the floor jack wheels.  All looks OK there.

  • Like 1
Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Topics

    • By Felderlostnspace
      2016, Hisun 500 turns over great but Spark plug is firing when I turn the ignition key on. I’ve got good fuel pressure to the injector. Pulled plug out and it is wet with. gasoline. Air filter is clean. Turns over great just does not even try to pop or start.. I’ve checked off uses and they are good when I turn the key on I’m getting power to the injector.. I’m not hearing the injector pulsing, but may just be my hearing.. With the spark plug getting wet with gas I feel like the injector is pulsing and spraying. Any suggestions would be great. I don’t know the hours on the unit offhand, but it has 600 miles on it. Thank you for your comments and advanced.
    • By Irons
      Hopefully this helps somebody because I couldn't find any info on this runaway condition.

      Drove 1/2 mile to the gas station and when I started up to leave the starter stuck on. Turn key off starter is still running~! Limp it home wondering what the heck to do, get it in the garage and pull the negative battery terminal to get it to stop. Whew, WTF?

      Calm down and start checking things, starter is hot of course but nothing is smoking and nothing smells burnt. Pull battery cover off and start checking wires from battery to relay and relay to the starter. OK good nothing is hot, nothing is crispy and nothing is melted. Probably smoked the starter though. If this had happened to my wife and I wasn't around the machine would have run until the battery died and probably melted down/burned.

      I'll get to the point to save you folks some time and trouble. Because this is a kymco machine you need 2 different Kawasaki parts to make this repair, and information is scarce to say the least. The switch and a sub harness to connect it to the machine's plug.

      Everything works now, but the starter sounds horrible so I'll be changing that too before spring.

      Good luck out there and hopefully this is just a freak occurrence, but if I were you I'd get rid of this kymco part and put the Kawasaki replacement in now.

      Switch, Magnetic is part number 27010-0767
      Sub Harness Start Relay is part number 26031-Y034
       
       

    • By ILoveOldJunk
      Recently acquired a 21 year old Mule.  The previous owner let the brake master cylinder run dry, and when I flushed the brakes, one wheel's brakes locked up.  I took the wheel off, but cannot get the axle nut off, and there is not enough space to get my gear puller behind the drum anyway.  Anybody had an issue with seized brakes?  How can I get this thing off to replace it or rebuild it?
    • By Werhat
      Hi folks,
      I have a Mule 550 (FE290D engine) that sat for several years and would not start.  A few years ago I replaced the fuel filter and carburetor, at which point it started right up and developed full power.  More recently, I've changed the air filter, fuel pump, ignition coil (gapped to spec), and spark plug, and adjusted the valves.  The engine still has a lope/surge at part throttle and at idle.  Rather than idling at a stable speed, it speeds up and slows down until it quits.  It snaps to life right away if I open the throttle, so I don't think it's starved of fuel.  I can always get it to restart immediately if I choke it while cranking, then it will die after several seconds again.  It takes some cranking to start hot when not choked.  I've tried adjusting the idle mixture, but no setting seems to make it stable.  It won't idle at all with the throttle fully closed; I have to turn the stop screw to hold it slightly open.
      I suspect it's getting idle air, since the passages are open, but that the idle jet isn't providing adequate fuel, such that I am having to hold the throttle open and idle it off the main jet which isn't stable.  This is just speculation.  I've cleaned the idle jet and tried a larger size, but it made zero difference.  The carburetor seems to be clean.  It's been doing this since I installed the new carb.  The gas tank seems to be clean, although it's hard to see inside.
      I posted a video of what it's doing:
      What's next?  Try another carburetor?
      Thanks.
       
    • By mcraigchr
      I realize that many of you do not have diesel machines.  For those that do, this is for you:
      Just wanted to post my experience this past week.  Here in Texas, we had pretty good dip in temps.  For 4 days it did not get above 25.  At night, it was single digits or close to it.  I always put Sta-Bil fuel stabilizer in the storage tank (30 gallon).  And up until this tank I was using Power Service (white bottle) for anti-gel.  Never had an issue.
      This tank, however, I switched to Stabil All season (anti gel).  It is supposed to good down to -40.  Zap.  That is a big fat lie.  I put in twice the amount called for in the instructions.  Result was less than optimal.  I drove the SxS 100 feet (to go get the mail) and it died.  I looked at the fuel bowl and it was a cloudy, wax substance.  So, the Stabil did not work.  That said, I'm not sure that I ever tested the Power Service in the same manner.  So I am not saying that one is better than the other.
      What are your experiences?  Are these products inferior?  What do you folks in the northern states / Canada use?  Am I missing something?
      CC
×
×
  • Create New...