Quantcast
Jump to content

Shifter problems

Toys+

By Toys+
in UTV General Discussion

 Share

Recommended Posts

Toys+ Apprentice

Toys+

Posted
Posted

I have done some research on different forums and found that many people are having problems with shfting and pop outs under load. It seems the most common problems stem from pop outs under load. Let me explain. Going up hill in high and the gear pops out of gear. Plowing snow in Low in 4 X 4 mode and the gear pops out. At first the shifting from Low to High is stiff, then it loosens up but then the indicator lights don't go on when in High. You adjust the link arm and now the Low to High works well but you have lost the indicator light for reverse, and so on! I have had to adjust mine a number of times and yes it is very frustrating! Any help with pictures would be of significant help. Here are the pictures of my linkage.

post-483-1261483967_thumb.jpg

post-483-1261483998_thumb.jpg

post-483-1261484030_thumb.jpg

post-483-1261484065_thumb.jpg

post-483-1261484089_thumb.jpg

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
 Share
Go to topic listing

  • Similar Topics

    • Paul409
      Hisun 750 clicking sound under the seat
      By Paul409
      Have a Hisun 750 only 700hrs 21 model. Never had issues went to start it and there's a clicking sound under the seat I'm assuming it's the started relay. I for the life of me cannot find the starter, is there a way to test the relay. 
      Thank for any support 
    • AlphaSerenity
      Hisun Axis 500 Problems - Hesitation, struggles to go up incline, and low speed regardless of gear range
      By AlphaSerenity
      Hello,
      Before I invest $10k+ into a brand new UTV for the farm, I want to get my feet wet with a fixer upper and learn the mechanical side of things. I acquired a 2022 Hisun Axis 500 (Lowes-specific model) from an auction for $500. It has only 200 hours and 120 miles on the engine. It looks like the previous owner used it for ranch work and didn't drive it on trails, deep water/mud, or anything too crazy.
      While it runs and moves, it has some problems. It struggles to accelerate up any incline in high and low range and sometimes stalls when I let off of the throttle or change gears. When I apply throttle in neutral, it sounds like it is struggling for fuel/air and pops. When I decelerate, there is a grinding sound coming from the clutch, which I've read to be related to the one way bearing and is semi-common. The last thing I've observed is sometimes the speedometer display sometimes will show a much higher value for a few seconds after barely touching the throttle. Based on the documentation, if a problem is detected from the sensors, the instrument panel display should have an error code rendered on the screen in place of the time, but this isn't happening. Here is a video showing some of these issues (engine is exposed with console removed):
      https://www.youtube.com/watch?v=FFAkO5TaGps
       
      Here is another video of the clutches in action:
       
      I've done some research, but information on this specific unit and sister units is limited. There does seem to be transmission and clutch issues reported. I still need to check into the head gaskets. I don't have the equipment to test compression right now, but I do plan on ordering what is needed soon. I do have an order in place for some cables to read the diagnostics from the computer. There is a shop two hours away from me that works on Hisun products, but I am hoping the problem can be identified and is something within my ability to handle. Below is what I've already investigated.  I am leaning towards the primary clutch needing replacement right now.
      After getting it home and unloaded, I did the following maintenance/checks to it prior to operating it further:
      Changed the engine/clutch oil (and filter) and gear oils using manufacture recommended viscosity Changed the air filter and checked for cracks in the air intake flow. Verified good suction. Cleaned the throttle body Changed the spark plug and verified the gap was within spec (0.6-0.7mm) Changed the coil and coil wire Changed the fuel lines, fuel injector, and verified the fuel pump was outputting the correct initial prime pressure for ignition and continuous pressure after ignition. Also completely emptied the fuel tank and made sure octane 91+ fuel is being used per manufacturer specs. Ran seafoam through system too. Cleaned the spark arrester and verified no cracks or gaps in the exhaust flow Changed out the O2 sensor Checked all wired connections to ensure they were secured and no breaks were visible Checked the belt for tightness and for any signs of wear and tear Verified 4WD and the differential lock function as expected - still hesitates and struggles uphill Verified the fan gears in the shifter are not corroded and working as expected ECU was reset after replacing sensors and fuel-related parts  
       
      Thanks!
    • Robert B
      2021 UTV 400 going downhill something releases to "Neutral" loud Clacking noise.
      By Robert B
      Going down a 20 deg hill engine is holding UTV back. Then something releases like going into Neutral and makes a loud clacking noise. Have to use brake to slow UTV down. Then once level it shifts back into gear. Have done shift extension does not pop out of gear.
    • NCPonyboy
      Axis 500 Hill Climb
      By NCPonyboy
      Hello, new Hisun Axis 500 owner here. I have a 2020 in the Mountains of North Carolina. It runs fine and I enjoy it but it seems to struggle on the hills. Granted I have one that is pretty steep but you could get out and walk faster than it goes up. I sometimes wonder that if I had anything in the bed it might not make it. So first question is, is this normal for these? Second question is, is there anything I can do about it? Maybe a power adder or chip tuning? 
       
      Appreciate your thoughts
       
       
    • fishhouse3
      2021 CFMOTO ZForce 800 Trail with many extras and full warranty until 2027
      By fishhouse3
      FOR SALE: 2021 CFMOTO ZForce 800 Trail with many extras and full warranty until 2027. Only 625 miles and 50 hours of use.
      In great condition, has a clean title and one adult owner. Has had all scheduled regular maintenance and has not been abused. Only used about six times on weekend trips to Hatfield-McCoy trails in WV.
      Under full CFMOTO Care bumper-to-bumper extended warranty until 8/2027 (paid $1,600). Full service and tune up just completed with new clutch, drive shaft, belt, rollers, etc (paid $1500). Plus it comes with over $3,500 in upgrades and accessories! Way too many included items to list here (see last pics for full details).
      This machine is ready to go and needs nothing - just hop in and hit the trails!  I have over $20k invested in this machine. Priced VERY fair to sell quick at less than half that!!!
      $9,999 WITHOUT warranty -OR- $10,999 WITH full extended warranty until 8/2027.
      Located in Chesterfield, VA 23832. Message me for more pics and info!





UTV FORUMS

MORE SECTIONS

FOLLOW US ON

GET IN TOUCH

  • Automotive Webmaster
×
×
  • Create New...