610 Mule
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By matthejl
Quick history:
Bought it about a month ago and when I test drove it, it ran good. Loaded it up and took it home. Owner said it had been sitting for a long time, but was "just serviced". It only has 500 miles on it total. Drove it around and found out the charging system wasnt working...so had to charge the battery once every week and a half or so. One day my daughter was driving it and it died. I couldnt get it to start again and I noticed there was no fuel in the filter...I first checked pulse/vacuum line to make sure it was sucking and it was. So I replaced the fuel pump with one I found local...which is for a large riding lawn mower...and it worked. Engine started and ran, but struggled at low speed immediately following running it at higher speed. It would bog when decelerating. I have also noticed now that it will backfire some on decell and die.
In the meantime, I went ahead and installed new stator and trigger coil assembly to get the charging system working again (that was an issue because it would not start at all after that...but eventually found that the trigger coil was wired backwards in the plug from the factory). I have also set valves, but I set them to .005 (intake) and .007 (exhaust)...per the manual. But what is weird is the manual states its mainly for the 700 series, but "can" be used on other models. On the front it says 500/600/700. I have noticed that the most common setting seems to be .005.
Anyways it still has the issue to me that seems like its running lean. Not full power now, struggles immediately running it faster, and will die and pop some on deceleration.
My main problem now is that it wont get to higher rpms as fast as it did when I first bought it. It struggles on deceleration after running near top speed.
Things I have done:
changed fuel pump
replaced stator / pickup coil
thoroughly cleaned carb (twice)
set valves to .005 and .007 (is .007 too loose for exhaust?)
anyways it seems to have a lean problem, and wondering if you have any suggestions on what to check.
Thanks
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By Jay Joseph
I have a 2019 CF Moto uforce 1000 my yellow engine light is on and I bought a diagnostics tool online I plugged it into my machine and it came back with error code O2 sensors so I replaced them both plug the diagnostic tool back in the yellow light was off. I let it sit for two days and now the yellow lights back on and when I plug the diagnostic tool back in it says O2 sensor low-voltage bank two sensor one. Does anyone know what this means? Replace both sensors with new ones. I thought I’d save some money and not bring it to a dealer, but looks like I might have to. I took my machine up to camp and it ran like crap almost like it was getting too much gas. Half throttle it was all right but climbing hills, and going over certain terrain it would just die out
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By Tim Barbero
I left my 2020 axis 500 UTV parked under the carport for about 6 months and when I went to start it recently a squirrel has built a nest under the throttle body and chewed through the efi harness. I stripped all the wires back and reconnected them with waterproof butt connectors. The problem I have is there is one blue wire with a red stripe coming from the main harness this wire has 5 volts dc showing on my multimeter but there are two blue wires with a red stripe coming from 2 different sensors on the throttle body. I looked through all of the bits and pieces of wiring left behind and there’s no indication that the three wires of the same color were all tied together. Any help with this issue would be greatly appreciated.
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By lozomex
After a few days of heavy rainfall I got in my Sidekick and noticed that the belt seemed to be slipping as I was making my way out on a large property. I turned around and could barely make it back to my shop. After removing the cowelling I noticed about a quart of water drained out. I dried the area, the cover and checked the belt. No signs of dammage, belt looks great and no foreign debris other than water in the area. I put it back together and there was a definite improvement. The Sidekick is driveable now but the belt still slips but only at a higher speed and only when the throttle is punched. I'm wondering whether I may have inadvertently damaged it while it was wet and have ordered a new belt. I have looked on line to see if there is a guide or procedure, specifically for the CVT belt removal and replacement for the 850 but can find none. Does anyone have experience with this?
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By rsar
Just got quoted $770 for my Mule's first 50 hour service. Is it just me, or does this seem insanely excessive? I was expecting something in the $350 to $500 range and thinking that even $500 would be a little high. Is dealer service really necessary at 50 hours? At this price I think I'd like to shop around for a mechanic that could do it for half the price. I don't really have the option of shoping around for a cheaper Kawasaki dealer, as there is just this one dealer a reasonable distance away (30 min). The next closest olne is 3 hours away.
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