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By FTR
Hello I know I started this topic before but I have lost it. So here is the story, I bought this XLT 500 earlier this year it is was and still is in rough shape the ID plate is gone, faded paint, bad window, etc... When I got it, it ran rough and the all of a sudden it quit running. So I started looking into it and found no spark. No biggie changed plug, and coil, still nothing. So went and replaced the coil wire, still nothing. So I have gone pretty far now. I have replaced the stator magneto, the voltage regulator, CDI, I do have the crank shaft position sensor but have never figured out where it goes have been told around the stator but have yet to find it. Have chased wire out and still nothing. At the coil I have one wire giving good voltage the other one nothing, and when you crank it the voltage goes all over the place. So besides the key I have changed every part that has to do with the starting that I can find. So information on what I am missing or doing wrong would be great, it acts like the kill switch on the brakes is stopping it from starting, however I have bypassed that to make sure that was not the problem and still nothing. So aside of parking this thing in the back and letting it die a slow death I am at a loss on what to do next, Help!
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By J Gill
any suggestions? my 2019 mule sx fi wont idle down completely, I have to lift the box and flick the throttle lever and it comes back down.
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By Hisunsadman
I have recently acquired a 2012 CFMOTO 500 CC side by side. The previous owner said that it ran great but had a gas leak by the throttle body that caught fire and ruined most of the parts on top. It also melted the cover and fan for the stator. Does anyone know of a good place to get all of these parts? I usually use Amazon for all my 2020 hisun parts, but can't really find the ones I need for this. If anyone has any ideas I would greatly appreciate it. Thanks in advance
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By Brian Owens
I put a deposit on a mule sx xc about a month ago. The dealer said Kawasaki told them to tell the customer there would be a 4-12 week waiting period for delivery. Do any of you have any insight what the actual delivery wait time may be? I live in Tennessee.
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By Josh Lounder
I acquired an older HISUN BIG BUCK 500 that hasn't run in years. Little elbow grease and she's running. I have a few more parts to switch out but when revving the engine over 4K the r light starts blinking. After googling and seeing other people I replaced the rev limit switch under the air box and found the same issue. I traced the green and white stripe wire back to the computer module and found no breaks in the wire and cleaned the connectors. Still same issue. I then cut the wire right at the plug and grounded it directly to the battery. I can now rev over 4k rpm however the light still blinks and when in reverse the light no longer lights up. Anyone else run into this? Can R light blinking mean something else.....HELP, what am i missing?????
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By RickB
I have two of these models (Hisun) and both have the same issue. It started out low power and then one got so bad it would not start. The local Cub dealer did not have a scan tool to check so after I exhausted all the possibilities I could think of I took it to a local small engine shop who worked on ATVs. After 2 months and $1600 later we got it back and it was running great. They pretty much replaced everything fuel related, fuel pump, spark plug, fuel injector, intake boots, throttle body, TPS and did an oil change. I ordered everything on the list for the other unit as all these things are pretty easy to replace. Before all those parts came in the first unit began to lose power little by little again. I went by the shop and asked the tech for more info on what they found and he said the fuel pressure was about 60psi and should be 40psi and that was causing and over fueling issue. When I told him about what had happened he thought it may be another fuel pump. I also asked if they had adjusted the valves and they had so I rechecked the valves and they are good. After searching the web I tried to relearn the TPS with instructions I found pertaining to a Massimo 500. Well it started to idle better and also seemed to not pop back through the intake like it was doing but only up to about 60% throttle. After that it bogs down and runs like crap. Tried the procedure on the other unit and now have the same result. What am I missing and/or doing wrong? Any help or ideas would be greatly appreciated.
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By Travis
This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models.
Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance.
Notes:
Make sure you're reading the correct information as this manual covers multiple FE series engine, some of which were not used in Mules, the manual does a very good job of clarifying which specifications and procedures are for which Model engine.
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By Travis
View File Kawasaki Mule 550,520,500 Engine repair manual
This file contains all specifications,troubleshooting and repair procedures for the FE290D (9.5H.P,286cc) engine used in the Mule 500,520 and 550 models.
Topics covered include, general information, service data, disassembly, reassembly,inspection of parts and maintenance.
Notes:
Make sure you're reading the correct information as this manual covers multiple FE series engine, some of which were not used in Mules, the manual does a very good job of clarifying which specifications and procedures are for which Model engine.
Submitter Travis Submitted 01/13/2021 Category Kawasaki
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By Clark Chapman
Need advise as to what is available in windshield and roof for Honda 520. Not sure what is available out there. Would appreciate any help you can give.
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By Travis
Rear right tire blew out going down the gravel road the other day, tried plugging it, but it was on the sidewall and it kept tearing down the sidewall, (rear tires are probably 10 years old, at least), so i called the dealership here in town since i knew they keep tires in stock.
Employee:"thank you for calling pro powersports how can i help you"
Me:"i need to check on a price for a rear tire, 01 mule 550 KAF300C5, tire size is 22x11-10"
Employee"alright, hang on one sec"
Me:"okay"
Employee "$237 for 1 tire"
Me :"thank you sir"
*click*
I found single tires on ebay and amazon and RM atv etc for about $70 or $80 shipping not included, so i ordered this set off amazon,
https://www.amazon.com/gp/product/B08572QZKZ/ref=ppx_yo_dt_b_asin_title_o04_s00?ie=UTF8&psc=1
supposed to be here Tuesday, I'll be sure to keep this thread updated on how the tires do so maybe if someone else wants try this $50 a tire deal.
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