Quantcast
Jump to content

Rear diff help


ERV JR

Recommended Posts

It appears that I sheared all the ring gear bolts off. I removed the fill plug and I can either push the trooper or rotate the driveline and I can see the carrier rotate separately frim the ring gear. With that in mind what are the odds that the ring and pinion are in decent shape and I can extract the broken bolts. Worst case possibly tig weld a nut or bolt to the broken bolts and . Also who sells the shim /upgrade kit ? Btw inorder to pull the diff do I unbolt the upper part of the spindle and let thw spindle fall to get the axle out ?

 

Sent from my SCH-S968C using Tapatalk

 

 

Link to comment
Share on other sites

If it is a T2 model that you're working on you don't have to do anything with the outside hubs or trailing arms to get the rear end out take the pin out of the front drive shaft where goes on to the rear end take the two bolts out that hold her and then don't forget to remove the locker cable then fight with the axles to get them off of the rear end housing after that you can tilt the front end of the rear end up in the air and push forward on the front drive shaft to slide it out the side axles if you Jack the trooper up in the middle under the rear end on the frame and let the suspension sag you can push back the axles for enough to get them off.

As far as the shim kit goes I don't believe that anybody is selling the shim kit separately the gentleman that was making them I don't believe makes them anymore you might be able to find some used ones around or ones that people haven't used and see if you can get them off of them I believe Silver Bullet but the rights to it but I'm not a hundred percent sure

Link to comment
Share on other sites

silverbullet

Hi you need to pull it out and take it apart.You will see the Ring and pinion is damage probable the case.You can't tell till you get inside.Let me know we have Lenny upgrade when we get new ones we take them apart.And upgrade them with new hardware 12.9 shims set backlash and tig weld the pin.

We do a few other things we have learned from doing so many upgrades.If you need parts let me know i spoke to you today.

Thanks Rich

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Topics

    • By AlphaSerenity
      Hello,
      Before I invest $10k+ into a brand new UTV for the farm, I want to get my feet wet with a fixer upper and learn the mechanical side of things. I acquired a 2022 Hisun Axis 500 (Lowes-specific model) from an auction for $500. It has only 200 hours and 120 miles on the engine. It looks like the previous owner used it for ranch work and didn't drive it on trails, deep water/mud, or anything too crazy.
      While it runs and moves, it has some problems. It struggles to accelerate up any incline in high and low range and sometimes stalls when I let off of the throttle or change gears. When I apply throttle in neutral, it sounds like it is struggling for fuel/air and pops. When I decelerate, there is a grinding sound coming from the clutch, which I've read to be related to the one way bearing and is semi-common. The last thing I've observed is sometimes the speedometer display sometimes will show a much higher value for a few seconds after barely touching the throttle. Based on the documentation, if a problem is detected from the sensors, the instrument panel display should have an error code rendered on the screen in place of the time, but this isn't happening. Here is a video showing some of these issues (engine is exposed with console removed):
      https://www.youtube.com/watch?v=FFAkO5TaGps
       
      Here is another video of the clutches in action:
       
      I've done some research, but information on this specific unit and sister units is limited. There does seem to be transmission and clutch issues reported. I still need to check into the head gaskets. I don't have the equipment to test compression right now, but I do plan on ordering what is needed soon. I do have an order in place for some cables to read the diagnostics from the computer. There is a shop two hours away from me that works on Hisun products, but I am hoping the problem can be identified and is something within my ability to handle. Below is what I've already investigated.  I am leaning towards the primary clutch needing replacement right now.
      After getting it home and unloaded, I did the following maintenance/checks to it prior to operating it further:
      Changed the engine/clutch oil (and filter) and gear oils using manufacture recommended viscosity Changed the air filter and checked for cracks in the air intake flow. Verified good suction. Cleaned the throttle body Changed the spark plug and verified the gap was within spec (0.6-0.7mm) Changed the coil and coil wire Changed the fuel lines, fuel injector, and verified the fuel pump was outputting the correct initial prime pressure for ignition and continuous pressure after ignition. Also completely emptied the fuel tank and made sure octane 91+ fuel is being used per manufacturer specs. Ran seafoam through system too. Cleaned the spark arrester and verified no cracks or gaps in the exhaust flow Changed out the O2 sensor Checked all wired connections to ensure they were secured and no breaks were visible Checked the belt for tightness and for any signs of wear and tear Verified 4WD and the differential lock function as expected - still hesitates and struggles uphill Verified the fan gears in the shifter are not corroded and working as expected ECU was reset after replacing sensors and fuel-related parts  
       
      Thanks!
    • By johnpeter
      2023 Can-Am Maverick Sport XMR 1000R RED TITANIUM On Ebay
      https://www.ebay.com/itm/156096225938?

    • By johnpeter
      2023 Can-Am Maverick Sport XMR 1000R RED TITANIUM On Ebay
      https://www.ebay.com/itm/156096225938?

    • By Coleman400
      Hey all. I need to change my plug in my ut400 and I remember seeing people in here saying to get a certain one that was better than what it came with. What was it?
      Also I need to do an oil change. Are the tractor supply oil change kits ok to use?
       
      Any help here is appreciated!
    • By johnpeter
      2023 Can-Am Maverick Sport XMR 1000R RED TITANIUM On Ebay
      https://www.ebay.com/itm/156096225938?

×
×
  • Create New...