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By Tommy2bits
Just bought a brand new 2022 (NOS) Sector E1 with Lithium upgrade. (Single 135ah/200amp continuous). I've climbed a moderate hill in my woods probably 20 times since buying it. Today It won't climb it unless I am in Low. In High it almost makes it and then completely dies and I have to roll back down the hill. In Mid range (Max Range) I can't get 2 feet up the hill and the power output in only 100 amps, I have climbed this hill in every speed before many times. I put it on the trailer tonight and it wouldn't even get on the dang trailer in mid range. Torque is gone. That being said, when I am just cruising around in Midrange, it runs absolutely perfect with plenty of power. The only thing I did was charge it up, that is all. I charged to 100% using the charger that came with the battery. Before you think the BMS is shutting down due to overcharge protection, remember I am going UP hill so there is no regeneration AND I have done it before at 100% charge AND another big problem is that after 1 mile it is already down to 85% so it's not over charging and why is the battery draining so fast when I got 27 miles before. Battery output is fine in Low it pulls 200 amp up the hill just like normal so that doesn't point to the battery being the issue. All the individual cells on the battery are in line, so there is no dead cell either. I am tech savvy but to toward electric motors and I tried to cover all my bases. Please don't tell me basics like torque is reduced in High and Mid. The only thing I can think of is that I smelled something when I took my first drive today and I thought it was the Ebrake dragging but there was the correct amount of play in the cable and I jacked up the rear wheels and they spin freely. maybe something burned out in the motor, I do not knowm still runs great, we'll see if I have any trouble on the hills at the lake house this weekend. Maybe this is "Normal" and the settings were off before and was giving equal torque for whatever reason instead of 50% in Mid and 70% in High like the manual says....
For reference....this is it not even able to get on the trailer in mid range
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By dryvalleyboy
The steering shaft is slipping,I checked it's tight as the bolt will take at the u-joint.. Is there a slot or something it may have jumped? This is right after the shaft enters the area under the hood.Thanks.
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By lfredg
I have a Massimo t-boss 410 in shop will not start with injector installed, have to hold above hole to get to start , if unplug tps it will run if map sensor is out. replaced ecu, map,and injector.
Still no run, pulled the valve out of throttle body it runs high idle to an idle if out a 1/4 inch, still have hold injecter out to start, but with the valve thing out you can install map and injector for it to run. what do I need to do.
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By Rocket
2020 Massimo T-Boss 410 efi, UTV has approx. 600 miles on it. Traveling down a dirt road at 20 mph and slowed down to make a sharp turn, engine stuck in fast idle. Fast enough that the clutch would not disengage. Forced it into neutral and punched gas pedal trying to get the idle speed down to where it should be. Idle started to come down from the fast idle then in about four seconds the RPM dropped to zero and engine would not restart. Towed it back to the cabin. No one around here will work on Chinese UTVs so if I don’t fix it will be just another P.O.S.
Checked:
Spark plug sparks.
Fuel injector injects.
Rocker arms rock, cam turns
Will not run on a prime. (Prime, squirt gas in the spark plug hole, replace the spark plug and attempt starting the engine.) Ordered an OBD reader and the adapter for the Massimo /Delphi 6 pin connector. Down loaded fault codes from the;
Delphi MT05 # 28265491 ECU
P0311 Cylinder 11 misfire detected
P1800 Manufacture Control
P0711 Trans fluid temp sensor A
PIC Manufacture Control
None of these fault codes matched up with any published list of the Massimo/Delphi ECU and fault code reader would not reset codes. With all these nonsensical codes it must be a faulty ECU. After all how can you have a misfire on Cylinder 11 when it’s a single cylinder engine. Ordered and Install a new Delphi MT05 28265491 ECU. (Fig. 1) After attempting another unsuccessful start the new ECU showed P0311 Cylinder 11 misfire detected. Now I know what “P0311 Cylinder 11 misfire” means. It means the engine is not running and the ECU does not know why.
An engine needs three ingredients to run, Fuel, Compression, Ignition. Confirmed it has spark, fuel, and assume it has compression. After all it had enough compression to run moments ago. Ordered a compression gauge that fits that little spark plug hole used in the Massimo to get a real reading. Compression test, 35 psi. OK, now I know why it will not run.
Guess the cylinder head has to come off to find out why it has so little compression. EUREKA, FOUND IT! A small piece of metal stuck in the intake valve seat. (Fig. 2) Therefore the intake valve would not fully close. After further examination found a piece of aluminum mesh stuck in the intake port. (Fig. 3) Checked the cylinder bore for defects caused by the aluminum fragments. None were found. Removed the aluminum fragments from the head and reassembled the engine. (Fig 4) The valve timing was a challenge doing this in the field. After reassembly tested compression, 165 psi. Attempted another start. Started right up and ran as good as it did before. Shut it down right away to check for more aluminum mesh in the induction path. The air filter is where the aluminum mesh came from. (Fig 5)
Now that all the facts are in, this is what happened. The 352cc, Chinese made Linhai single-cylinder, 4-stroke, liquid-cooled, SOHC engine with Electronic Fuel Injection (EFI) and 25.5 horsepower is a very rough running engine with excessive vibration. It rattled and shook the air filter to the point where the screen on the inside of the filter fatigued and piece of screen broke off. The screen fragments traveled down the induction path and lodged in the throttle body jamming the throttle plate preventing the engine from returning to idle speed. When I punched the gas pedal the screen dislodged and traveled to the intake valve where the screen got stuck preventing the valve from closing. The engine died and would not restart. Now I know, change the air filter yearly whether it needs it or not.
Took 20 min. of running the UTV for check engine light to go out.
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By kmiller7351
I have a 550 colman and i am trying to get running as it came from another military base. It came without keys battery and all fluids drained. So how can i bypass key switch and can i use a temp battery to start it. I want to make sure it runs first before i replace key parts. I added oil, brake, antifreeze still working on other fluids. not sure if i am missing any electrical parts. Battery in picture is junk i think. not sure what the connector is. probably will have to buy an ignition cylinder in future. So any guidance is appreciated.
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