Trooper Clutch Adjustment
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By CaptainMorgan
I have a Bobcat 2200 Diesel (built by Club Car) with a 2-weight Team Primary Clutch I want to rebuild, possibly replace. The clutch has an annoying rattling sound at idle and appears the rollers and weights are worn and loose. When I opened it up, everything looks clean and in great shape. It's just that all the moving rollers and weights seem to have way too much play in them, possibly causing the noise. I've searched for clearance and torque specifications with no luck at all. The UTV has less than 500 hours on it. Any ideas?
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By Bryan g
We see a lot of the UT400 with shift problems, not going into gear, popping out of gear, grinding etc. There is a bulletin Im sure everyone has saw about adjusting shift cable. That dont always fix it. I went round n round with coleman on couple units. We are a Coleman warranty repair center"AFS Small Engine Repair " I told them shift lever does not have enough travel . No amount of cable adjustment will increase travel . I extended lever with piece on flat iron by 3/4 of inch . This gave shifter enough travel to properly engage into gear completely . Last couple units to come in for this Coleman sent me a modified shift lever, with longer travel . Problem solved! Also , heads up if you get any new unit ,,,go over and check it out, grease all zerks, check air filter for being in backwards, check wiring harnesses for rubbing on rotating parts, brake hose routing , make sure not touching exhaust . These are just few of the more common failures I see .
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By CRV
I’m need a couple parts. Diff. Lock Actuator mainly. But I would like to find a donor that maybe has bad motor or something along those lines.
if anyone has or knows of anything please holler at me
thanks Randy
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By Buck
My father-in-laws 750 hisun will not change gears unless he completely turns the motor off then shifts. I thought it might be a brake problem but he thought clutch. He took it to a jackleg down the road and he basically charged him $300 and did not fix a thing. Any ideas would be useful because he really can’t afford throwing money at it.
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By Alien10
This is the E Brake, the one that is on the center drive shaft rotor below the dump bed. It is NOT related to any of the wheel disc brakes.
A few months after purchasing my Coleman Outfitter 550 (Hisun) new, the E brake stopped working. Thought it had got water or oil on it as it gradually went from good holding to poor holding to literally NO holding. Been lazy using a piece of 4x4 to keep from rolling, but that's a pain. So, into the barn I went with work light to see what the heck is wrong. E brake pedal worked, but hit a hard stop and felt like the cable was froze up from rust but that was not the case. As it turns out the E brake is actuated by some kind of weird actuator lever/cam arrangement based upon the actuator lever being moved about 15 degrees from its fully released position. That makes the adjustment pretty critical with such little movement. Bolt "C" in the pic below is the adjustment bolt, held in place by lock nut "B". Working from below, here is what I did.
Removed the skid plate below the E brake. 6 bolts and washers. Next, looked at the brake pads which still had a good amount of pad left on them. Looked to be a little less than 1/8" each. Verified that the cable from the E brake pedal "A" actuated the E brake arm "D". Cable "A" pulls and released lever "D" in the direction of the curved arrow. Applied E brake and checked the actuator arm, it was all the way up with no bare cable "A" showing. Released E brake and checked the actuator arm, it was all the way down with bare cable "A" showing as in the pic below. That spring pulls the lever to fully released position. Note: I disconnected the release spring from at the lever with needle nosed pliers to make working with the adjustment easier to do without that pressure on the lever. With E brake released, loosened lock nut "B" and backed it off the lever about 1/8" or so. Tightened adjustment bolt "C" by hand just until it stopped. Retightened lock nut "B". E brake now holds securely on my hillside driveway, and releases completely. Reinstalled skid plate. Hope this might be of some help to someone as none of this is in the owner's manual or in diagrams.
up.
Released brake and rechecked the actuator arm, it was all the way down.
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