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2018 Hisun Sector 250 Gear Shift hard to engage

Mac250

By Mac250
in Hisun UTV SxS Forum

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Mac250 Newbie

Mac250

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Just purchased a 2018 Hisun Sector 250. The gear shift is hard to engage. Tried depressing the brake pedal, no change. Tried with the engine running and turned off, no change. The gear shift cable, from the dash to the trans seems to be grinding. With my hand on the cable I can feel it grinding, vibrating, as the gear shift is moved up or down. Can this cable be removed and greased or does it just need to be replaced?

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kenfain Experienced

kenfain

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There's products made specifically for cable lubrication. But once there's a noticeable problem. None of that stuff really works. Maybe its okay for maintenance, but it won't fix a bad cable. A new cable isn't exactly expensive. So that's the only way to go here. 

Sometimes fishing that cable, or trying to duplicate the routing. Especially after removing the old cable, can be a problem. I'd probably try to tape the leading end of the new one, to the trailing end of the old one. Then work it through. That way it'll go over what its supposed to, and under, or through the rest. Hopefully leaving it positioned just as it's supposed to be. Might work, might not, but it's worth a try. Don't forget that its likely clamped down in a place or two. Good luck.

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Mac250 Newbie

Mac250

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Discovered and repaired the shifting problem.  After removing the shift cable from the trans, found out the shift was still hard. replaced the cable, all's well now. Turns out the cable was up against the exhaust pipe and it melted the casing. Moved the new cable away as much as you can but will install some heat shields to prevent another recurrence. 

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