Sorry for the novel...
I'm new to the forum and new to the side-by-side world. This is my first post. A bit of background about me. My dad was a mechanic all his life and he taught me what I was willing to learn at the time. In the mid 60's we had a marina on a small lake in Mid-Michigan area that also service many surrounding lakes. I was the mechanic. We sold Polaris, Johnson and Arctic Cat snowmobiles along with Johnon and Mercury outboards, boats and pontoon boats. We also sold Bridgestone motorcycles very early on. While going to college I raced on the Ski Doo Michigan Distributor's race team out of Clare MI. That was the first year for the factory race sleds, the Blizzards! Anything with a motor and or wheels, I'm all ears and eyes. I retired as a design engineer for the an O.E.M. making plastic production equipment. Also served a stint as a Chevy/Pontiac service manager back in the 70's and 80's. Oh, I retired the end of '19. We had moved from MI to MO for my work and after 20 years there and retiring, we moved back to Mid-Michigan. Nuff said I believe.
I just purchased a 2021 Coleman UT400 that has 320 hrs. and 1420 miles.
I have multiple questions/issues.
1. The wet clutch appears to be toast. It will rev up high and just barely move. Got one ordered, complete kit. Shouldn't be a big job.
2. This UT400 has a bad smoking habit and it think it's bad for its health... It not only smokes on startup but continues to smoke until it's shut off. I brought it home in my 22' enclosed car trailer yesterday and by the time we shoved and drove it into the trailer, the smoke was SOOOOO BAD, that we could hardly see out the back of the trailer. Valve seals usually stop smoking after it starts up and all the residual oil has been burnt up. Rings on the other hand seem to smoke the entire time the motor is running. I've read that some of the Hisun motors have had suspect oil rings. If this thing is smoking that badly from rings, I have no idea what the bore is like until it comes apart. For the money, I'd rather have a complete cylinder/piston replacement kit and just be done with it. Also put in new valve seals at the same time.
Thoughts? I can't think of anything other than the two items mentioned above that could cause this. It's not like in the old days with a PCV sticking and sucking oil up from the valve cover area and feeding it back into the intake to be burned. I think that with the above swapping of parts, that "should" take care of my smoking motor...
Just how is the oil level checked, dip stick screwed in or just stuck in the hole without screwing it in?
I also cannot believe that in these days of engineering marvels, that a company, or many companies, would design a motor with a wet clutch using the same lubrication system as the motor. Trans I can see, not much wear particles from the trans. But with all the junk flying off the clutch shoes and then recirculating into the lubrication system, hopefully the filter will strain the big chunks out prior to being pressurized and forced back into the bearings and cylinder area. Just doesn't make good engineering sense to me.
3. I see no issues setting the toe-in, but these little guys do not, from what I can find, any way to adjust camber or caster in anyway. I'm guessing some of the larger more expensive side-by-sides have the lower A arms with threaded ends at the frame to turn to adjust the camber/caster. I may elect to take my lower control arms off and cut the ends off and weld in adjustment bungs and rod ends to replace the stock units. Am I missing something on the available suspension adjustments or lack there of??? Right now the right front tire is really tipped in at the top compared to the left side, also has a large amount of toe-out. The toe-out will not be an issue to correct.
4. How do you change the clock from 24 hour to 12 hour?
I'm sure I'll have more questions as I get deeper into my new toy.
Also, it came with a 60" plow and I hope to use this to keep my quite large driveway clear this winter. I do have the luxury to do multiple plows during a storm to keep the level of snow down a bit. Yes, I know, I should have bought a larger rig, but with the issues this has, I got it at a very good price.
Thoughts and suggestions appreciated.
I bought this from an auction not working and when you drive it forward it felt like it was poping out of gear and could hearing bad bearing noise from engine/trans. I knew the bearing noise was coming from trans or clutch so I went ahead and pull it out and apart to see what was going on. the bearing noise seems to be the one way clutch bearing so the clutch and drum are both messed up. is there any way that binding up would make the clutch disconnect or anything? do you know what else would cause that? i heard somewhere that you can just remove the bearing completely and it will just free spin down hill, has anyone done this? thank you so much for your help and advise
So I'm out a deer camp and ran the sxs for 2 days. The next morning, fired it up and headed out. Made it about 50 yds then bogged down and died. Restarted twice and only moved a few feet then would not restart. Took the truck out for the day to hunt and when I got back I could hear the fuel pump kick on when the key was turned but it would still not start. Added stabilizer to the fuel and put the trickle charger on it and tried again the next day, still the same - pump coming on and turning over but no start. Other than spark plug, air filter or injector clog any ideas? Out in the middle of nowhere so limited on resources.
I was riding at approx 30mph when I heard a very loud noise. Engine immediately died and coasted roughly 50ft. There was a trail of oil and now the machine is locked up. Will not crank or go in to neutral. Machine has 3300 miles.
I ordered remote control hardware from Amazon https://www.amazon.com/dp/B07P2G4T22?psc=1&ref=ppx_yo2ov_dt_b_product_details and initially installed module behind the switch panel and wired it into the winch control switch. After researching the 2014 HiSun service manual posted by another forum member, I discovered a better way to implement (fyi-this is not documented any Coleman service manual that I could find) My UTV is a 2022 model, but the wiring appeared to be the same for my model.
There was an unconnected Molex plug hanging under hood on the driver side (Molex#33471-3301), (see photo). I purchased a Molex 3 wire connector ((Molex#216283-1032) directly from Molex for $5.82 including tax & shipping. This connector has the 3 wire pigtail to easily splice to the remote control module wiring. https://www.molex.com/molex/products/part-detail/cable_assemblies/2162831032 .
I added a ground stud near the parking brake mechanism in order to connect the black wire from the module see photo) . I added velcro to the module and then secured with zip ties to the back of the nameplate bracket (see photo).
See the wiring diagram for hook-up that I used. The loose blue wire is the antenna so it is not connected to anything.