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By matthejl
Quick history:
Bought it about a month ago and when I test drove it, it ran good. Loaded it up and took it home. Owner said it had been sitting for a long time, but was "just serviced". It only has 500 miles on it total. Drove it around and found out the charging system wasnt working...so had to charge the battery once every week and a half or so. One day my daughter was driving it and it died. I couldnt get it to start again and I noticed there was no fuel in the filter...I first checked pulse/vacuum line to make sure it was sucking and it was. So I replaced the fuel pump with one I found local...which is for a large riding lawn mower...and it worked. Engine started and ran, but struggled at low speed immediately following running it at higher speed. It would bog when decelerating. I have also noticed now that it will backfire some on decell and die.
In the meantime, I went ahead and installed new stator and trigger coil assembly to get the charging system working again (that was an issue because it would not start at all after that...but eventually found that the trigger coil was wired backwards in the plug from the factory). I have also set valves, but I set them to .005 (intake) and .007 (exhaust)...per the manual. But what is weird is the manual states its mainly for the 700 series, but "can" be used on other models. On the front it says 500/600/700. I have noticed that the most common setting seems to be .005.
Anyways it still has the issue to me that seems like its running lean. Not full power now, struggles immediately running it faster, and will die and pop some on deceleration.
My main problem now is that it wont get to higher rpms as fast as it did when I first bought it. It struggles on deceleration after running near top speed.
Things I have done:
changed fuel pump
replaced stator / pickup coil
thoroughly cleaned carb (twice)
set valves to .005 and .007 (is .007 too loose for exhaust?)
anyways it seems to have a lean problem, and wondering if you have any suggestions on what to check.
Thanks
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By CYJSP2009
Dear Joyner owners
Any one who is looking for below Joyner parts please send email to casey from Leaf Asia ( please send to [email protected] and cc to casey2leafasia.biz & [email protected])
Currently, we have supply below parts:
1. cv axles, cv rebuild kits, cv boots
2. Differentials and differential ring and pinion set
3. Cables,
4. Brake parts
5. Engine parts
6. Other parts.
We will provide better price, close follow up ...
We can arrange productioni for parts that we can collect demands from customers
Have a good weekend
Casey / Leaf Asia
2023-11-17
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By Wolfpaak
Pink Floyd quote/reference.
i am looking for a starter for my 2004 800 Renegade and apparently the place I dealt with before is no longer in business. Any help?
Thanks in advance,
Kenny
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By Tim Barbero
I left my 2020 axis 500 UTV parked under the carport for about 6 months and when I went to start it recently a squirrel has built a nest under the throttle body and chewed through the efi harness. I stripped all the wires back and reconnected them with waterproof butt connectors. The problem I have is there is one blue wire with a red stripe coming from the main harness this wire has 5 volts dc showing on my multimeter but there are two blue wires with a red stripe coming from 2 different sensors on the throttle body. I looked through all of the bits and pieces of wiring left behind and there’s no indication that the three wires of the same color were all tied together. Any help with this issue would be greatly appreciated.
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By CYJSP2009
Hello Everyone
Brand new Joyner CV AXLES are waiting to be unloaded at LA port and then be sent to warehouses in Charleston, TN , BALTIMORE, MD and Groveport, OH. Estimate they will be available for shipments to end customers in about 2-3 weeks.
These CV AXLES are ordered in February this year and now it is middle July. Very long time to get these parts. Qty for each model is not big. Detail as below:
S/N Part No. Description Charleston, TN BALTIMORE, MD Groveport, OH Total
1 D650.03.02.02.00 650 Sand Spider Rear left 3 2 3 8
2 S650.03.02.02.00 650 Commando Rear 7 6 10 23
3 TR1100.03.01.03.00 TR1100 Front 3 3 4 10
4 D650.03.02.03.00 650 Sand Spider Rear Right 3 2 4 9
5 S800.03.02.02.00-R2 800 R2/4 Rear Shaft 4 4 6 14
6 TR1100.03.02.03.00 TR1100 Rear 6 5 9 20
7 S650.03.01.02.00 650 Commando Front Left 3 3 4 10
8 S650.03.01.03.00 650 Commando Front Right 3 3 4 10
Below items are also available. These items can be shipped in days
CAGE:
1. 800 Renegade R2/R4 Front outer cage --- 5 pieces
2. 800 Viper SV1100 Drive shaft rear Left outer cage --- 5 pieces
3. 800 Viper SV1100 Drive shaft rear left inner cage --- 3 pieces
CV BOOT:
1. 650 Commando Left Front / 650 Commando Right Front /650 Sand Spider Rear Left / 650 Sand Spider Rear right / OUT CAGE 2 pieces
2. 650 Commando Rear OUT CAGE 1 pieces
3 Trooper Front / Trooper Rear / 800 R2 R4 Rear OUT CAGE 2 pieces
4 650 Commando Left Front / 650 Commando Right Front INNER CAGE 1 pieces
5 650 Sand Spider Rear Left / 650 Sand Spider Rear right INNER CAGE 1 pieces
6 650 Commando Rear INNER CAGE 1 pieces
7 Trooper Front / Trooper Rear / 800 R2 R4 Rear OUT CAGE INNER CAGE 2 pieces
Anyone who need above items please contact me at [email protected]. Thanks.
Other Joyner items needed, you can also contact me and I will try to help.
Have good day
Casey / Leaf Asia
2021-07-20
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