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trooper fuel tanks sending unit leak

gates98

By gates98
in Joyner UTV SxS Forum

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Kinarfi Veteran

Kinarfi

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Rotate the sending unit a little and drill new holes. Use the original screws if you have a metric tap, or switch to self tapping screw. You may even want to replace the gasket with a thicker gasket or a cork gasket. If you have some good silicone smear some on the red plastic where the wires come out. The gas is probably causing it to go brittle, I bought some Permatex (I think) Black Magic high temp something like five years ago and it is still usable and very good stuff. I recommend it!!

that's my 2 cents worth.

Kinarfi

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gates98 Contributor

gates98

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Rotate the sending unit a little and drill new holes. Use the original screws if you have a metric tap, or switch to self tapping screw. You may even want to replace the gasket with a thicker gasket or a cork gasket. If you have some good silicone smear some on the red plastic where the wires come out. The gas is probably causing it to go brittle, I bought some Permatex (I think) Black Magic high temp something like five years ago and it is still usable and very good stuff. I recommend it!!

that's my 2 cents worth.

Kinarfi

ok thanks alot buddy thats what ill do tomorrow

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Guest Lenny

Guest Lenny

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ok thanks alot buddy thats what ill do tomorrow

As long as your going to rotate and drill new noles, you might as well go to 6 or 8 holes to get a good tight clamp on the seal you use. You sort of get it for nothing as your there anyway drilling and it doesn't add but about 1 minute or two to the time.

Lenny

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ricksrb Mentor

ricksrb

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i have a fuel leak around the sending unit on my trooper went to make sure bolts were tight and 2 of them was stripped out any suggestions

I had the same problem.I removed the tank to clean it out so at that time I used larger diameter self drilling screws and a oil/fuel resistant sealant on both sides of the rubber gasket.Cleaned out tank real good and no problem since.

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gates98 Contributor

gates98

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I had the same problem.I removed the tank to clean it out so at that time I used larger diameter self drilling screws and a oil/fuel resistant sealant on both sides of the rubber gasket.Cleaned out tank real good and no problem since.

thanks alot guys worked great no more leaks

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