Riding in Utah
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By gridlock
After three years, my Sector completely died. Something caused the hot wire under the seat from the charger to disintegrate, so the batteries weren't being charged. The batteries weren't charging 100% anymore, so decided to convert to lithium.
As most others have done, I went with 4-48v batteries in parallel, as I believe that will be plenty of amp-hours for my needs, but can always add more if needed. I went with LiTime wired CAN batteries and mounted their digital gauge on the dash above the current one, which fit perfectly. I didn't think the existing battery brackets worked well for the new batteries, so made my own out of aluminum L rails, which makes it much more secure (and saves a few more ounces :)). Since I wired them in a 'balanced' configuration, I had to make all new cables from 0/1 gauge wire and 8mm posts. I updated the DeltaQ charger to profile 233. Cleaned everything up (I must have vacuumed 20 pounds of dirt!), put it all together and... wham!
So far, it definitely is better than with the original AGM batteries. Sustains speed better going up hills, and seems to have plenty of reserve current. The difference in weight with 4 LiPo vs 8 AGM batteries surely doesn't hurt!
Thanks to everyone on this forum, but special shoutout to GNFO who was a big help.
A few questions:
In the 'any tips' thread, EVSupport mentioned reprogramming the Sevcon to reflect the new discharge curve of the lithium cells, but I didn't see any more info about that or how to do that. Is there any more info about that?
Have folks replaced the onboard 12v battery, and if so, with lithium? I'm not sure why there is a 12v battery; why didn't they just step down the current of the 48v system to provide power to accessories?
Is there a recommendation as far as charging with the lithium conversion? As far as I understand, it is better to let lithium batteries discharge somewhat (but not completely) than keep them charging all the time. What do you think?
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By kmiller7351
Trying to get running a 550 Colman running but I think head gasket went bad. Do i just replace with new gasket, clean up and replace or is there more to it?
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By Jamesshoop1
This was happening to me regularly with the original battery pack, I would drive a few yards and power cut to the motor, no error code, dash works, lights etc, just no drive. Brake lights not on so I don’t think it’s a switch thing. Sometimes it would go back to normal after a few day sitting in the barn. I ended up changing to lithium ion battery 100amp 48v and the problem completely went away for two months so I figured it was something worth the old battteries. Now it’s doing the same thing again, I’ve removed every main electrical connection, cleaned it good, and put it back together. Battery is at100 percent and good voltage. What is interesting is it doesn’t matter how much power I’m drawing, if I’m just creeping along in low or flooring it in high it stops after the same amount of time, about 7 seconds. If I let go of the acceleration right before the 7 seconds I can keep driving like that indefinitely but obviously that’s pretty annoying. Or if I switch immediately to reverse I can back up and go back to F without cycling the key. Has anyone else run into this? It really seems like a safety switch issue to me but unsure what else to check.
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By DougS
Honest question for experienced riders - how much of a real problem is losing cell signal on the trail?
Context: I'm coming from the overlanding world where staying connected is a big deal (long multi-day trips, remote locations, solo travel). I invested in a cellular booster for my truck (around $400) and it's been worth every penny for both safety and convenience.
Now getting into UTVs and trying to figure out if this is even a relevant concern, or if I'm bringing truck-camping mindset to a completely different activity.
Specifically:
In your experience, is cell coverage while riding a "nice to have" or a "need to have"? Do you actively try to maintain connectivity, or is "going off-grid" part of the appeal? For those who've spent money on connectivity solutions, what did you end up with and was it worth it? I'm seeing some cellular boosters marketed for vehicles in that price range, but almost zero discussion in UTV forums. Either it's not a real problem for most riders, or there's something about UTVs that makes traditional boosters impractical.
For those who ride in legitimately remote areas - what's your actual setup? Just curious if I'm overthinking this or if there's a real gap here.
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