1999 Kawasaki Mule 2500 Primary Clutch Dissassembly
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By buckrub
Hey guys! Newbie here. I'm an old man who's better with plowing a mule (4-legged kind) than these newfangled beasts. I, and a friend of mine, just bought new Coleman sxs and are having to finish the assembly. I've been reading on this site and I'm falling on the mercy of you experts. The only way I'm an expert is that an "ex" is a has been, and a spurt is a drip under pressure. LOL First off, the 2 buggies have no ignition switches. They seem to mount on the dash, not the opening in the steering wheel shaft cover, so we ordered new ones that are supposed to fit. They are 8 inches long, and have a 4-wired white plugin which is slightly rectangled when looking at the end of the plug. The trouble is there's nothing to plug into. There is a three-wire grey plug close enough to reach the four-wire plug, but of course, they are not compatible.
Secondly, the blinker, light, ect. unit on steering wheel just spins around when touched. I see no way in heaven or earth to secure it. I've looked at a diagram on the Powersports site, but can't detect how it mounted. Fellows I'd be so grateful for any help with this. Me and my mule will even plow your garden for free, for your help. LOL
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By skittle021
So I've got a Hisun 550 that I was doing some work on that required removing the CVT and it's housing. Upon attempting to reinstall the clutch, sheaves, etc, I found that the belt no longer fits - it's far too wide. None of the parts have been replaced, they're all OEM. Exactly the same parts as what I took off a few weeks ago.
To be more specific, my belt is 1.25in wide, but the gap between the clutch and the primary sheave is only 7/8in wide. I'll include a few photos to explain.
Has anyone ever experienced such a bizarre problem? Any help at all would be appreciated, I've been stuck on this for a month. I'm open to just about any suggestion.
Photos:
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By NicholasNWM09
Hello Everyone,
COOL NEW Product Alert!
A company called NEW Wire Marine or NEW Wire has Badass custom panels for UTV, Buggy/Hunting trucks. From Fully wired switch panels with laser etched rockers with backlights in 5 different colors, to just parts like voltmeters, phone, USB and 12 v chargers. Rockers can be printed, or custom laser etched rockers and they even have sleek labeled pushbuttons. They are a first-class company with a great knowledgeable staff and outstanding customer service. Switches are based on 12v or 24v circuits and they also have marine grade wire and connectors, which is perfect for waterproofing your system!
Go check them out!
Check out the websites : https://newwiremarine.com/ and https://rockerswitchpros.com
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By NicholasNWM09
Hello Everyone, COOL NEW Product Alert! A company called NEW Wire Marine or NEW Wire has Badass custom panels for UTV, Buggy/Hunting trucks. From Fully wired switch panels with laser etched rockers with backlights in 5 different colors, to just parts like voltmeters, phone, USB and 12 v chargers. Rockers can be printed, or custom laser etched rockers and they even have sleek labeled pushbuttons. They are a first-class company with a great knowledgeable staff and outstanding customer service. Switches are based on 12v or 24v circuits and they also have marine grade wire and connectors, which is perfect for waterproofing your system! Go check them out!!!Honda - xxxx - UTV Pioneer - xx'.pdf
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By JimmyBlanchard71
Was driving the buggy-1100 when gradually it quit running. No water in oil smells like Burt clutch.you can hear the starter spinning but it won’t fire up…sounds like the starter will spin but not engaging. Engine smoked but no notable mechanical sounds
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