Quantcast
Jump to content

SuperMach

SuperMach 2010 Hisun HS800UTV

Recommended Posts

Hi everyone, i am a newby here and i need some help. I bought a basket case 2010 HS800UTV last month and have completed a full engine rebuild. I dropped the engine in yesterday and hooked up the wiring harness but i have no clue where to plug in the crank sensor or the fuel pump power wire so i am getting no spark or fuel. If someone could help me out with this it would be much appreciated.

Edited by Alex
Added year and manufacturer to topic title

Share this post


Link to post
Share on other sites


Thank you for the reply, yes i have this manual and it tells me nothing about what i need to know. I purchashed this unit with the engine blown up and removed. I have since done a full rebuild and re-installed the engine and have hooked up all the wiring with with the exception of the crank sensor and fuel pump power supply, there seems to be no where for these to plug in. I could really use a motor pic of a complete one so i can see if some of my harness is missing or where to go next. 

Share this post


Link to post
Share on other sites
On ‎1‎/‎02‎/‎2017 at 2:58 PM, SuperMach said:

Hi everyone, i am a newby here and i need some help. I bought a basket case 2010 HS800UTV last month and have completed a full engine rebuild. I dropped the engine in yesterday and hooked up the wiring harness but i have no clue where to plug in the crank sensor or the fuel pump power wire so i am getting no spark or fuel. If someone could help me out with this it would be much appreciated.

Took some digging but have attached wiring diagram of Hisun 1000 which is basically the same as 800 (800manual I have does not show what we are looking for).

Hope is of some help. They call the crank sensor a torque sensor.

Incidentally, the early 800s had an oil pump made with inferior material and failed big time. Replacement is OK. Strongly suggest you install a temp sensor with audible alarm and stop quick if it goes off.

1000 WIRING.PDF

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now

  • Similar Forum Topics

    • Polaris Ranger 800 11-16 4x4 6x6 Crew Engine Motor Rebuilt

      Polaris Ranger 800 11-16 4x4 6x6 Crew Engine Motor Rebuilt On Ebay https://www.ebay.com/itm/Polaris-Ranger-800-11-16-4x4-6x6-Crew-Engine-Motor-Rebuilt/361534749653?  

      By johnpeter, in UTV Off-Road Classifieds - Buy & Sell

        
      • 0 replies
      • 133 views
    • Engine Swap Thread

      Hey Everyone, I’ve created a few other threads and a bit disappointed at the limited responses the forums seem to get. So rather than asking about an engine swap i’d like to share some information with others here in an effort to generate some discussion! So i’ve done much research on engine swaps for my 800cc buggy, and my ideal swap would be a suzuki swift gti engine, however they seem to be rare and very expensive if you can ever locate one. The only ones i’ve seen are going for $3500+ which is completely rediculaous becuase the purpose of an engine swap should be to get an inexpensive engine that parts are available for, the suzuki swift is neither. So in my research, i’m specifically looking for a naturally aspirated lightweight aluminum engine that produces “acceptable” power. Far as I can tell such a thing rarely exists in the US, which is probably why the G13b engines are so redicualously overpriced. What I have found, and present to you is a  Mitsubishi Mirage 1.2L It’s an all aluminium, lightweight 3 cylinder NA engine that’s producing 74HP and 74ft lbs torque. Not crazy power numbers I know, BUT for an NA 170lb readily available, AND cheap engine those are not bad in its stock form. Certainly those of you looking to get a little crazier than I can drop a turbo in and up those base numbers.  Far as I can tell in my research No one has done this engine swap to date, so I suppose I will have to go fist... I am not quite ready to take on a project of this magnitude but will likely make this my winter/spring project and hope to have it completed by early/late spring next year. I will of course document the install and process once it gets under way. In the meantime please feel free to use this thread to discuss other possible engine swap projects or ideas for such! I love me some buggy action and can’t wait to get this swap underway.

      By KTMspeedFreak, in UTV General Discussion

      • 0 replies
      • 170 views
    • Engine Swap in 800 what do I need to know?

      So i’ve been looking into various options with going forced induction or a new chery etc but having a carb setup it’s kinda tricky for me... Not to mention the cost of prob 2.5k minimum.  So ive been looking for car engines that would be the right cost, availability , size power etc.  I found some great cheap options from Misubishi and Chevy, the 1.2L mirage and spark engines respectively but they are both efi. Question 1 how much more difficult will it be to switch over to EFI from my carb setup?  Question 2 what are some common problem areas I may encounter? both engines should fit and i’m sure i’ll have to weld up some custom engine mounts. What about a diff and cv joints? anything else I may not be considering with a swap of this magnitude?

      By KTMspeedFreak, in Joyner UTV SxS Forum

      • 0 replies
      • 126 views
    • Can anyone tell me WHAT I bought??

      I’ve searched all over and haven’t been able figure out the maker and model of my buggy. It appears to be some kind of Joyner maybe an older model?  Anyone know what this is?  it appears to be 1000cc and it’s a 4  cylinder thx 

      By KTMspeedFreak, in Joyner UTV SxS Forum

      • 7 replies
      • 291 views
    • my new 2017 HISUN 400HS and the engine sputters over 10mph

      I bought a new HISUN HS400 EFI recently. Still in break-in period with about 15 miles on it. This thing starts and runs just fine, like new, but at about 12mph it sputters/stumbles/boggs and does not want to go any faster than 12MPH. 
      Does not sputter in neutral and revs very well in Neutral. 
      Any thoughts on what is wrong?

      By joewinsor, in Hisun UTV SxS Forum

      • 1 reply
      • 425 views
  • Similar Tagged Content

    • By Alex
      Here' s a pdf of the Hisun HS800 Service Manual. 
      Forth version , May, 2014
      Published by Chongqing
      Huansong Industries
      (Group) Co., Ltd and
      Hisun Motors Corp USA.

      HISUN800UTVServiceManual.pdf
    • By aussie1
      Service manual for Hisun 750. Cannot find for download. Does it exist?
    • By aussie1
      AM SELLING HISUN IN AUSTRALIA. WILL SHARE EXPERIENCES AND INTERESTED TO FIND OUT HOW YOU HISUN / MASSIMO IS GOING


×