Quantcast
Jump to content


Recommended Posts

Posted

Where oh where is the front differential fluid fill location?? I found the drain but cannot find the fill plug! The manual shows a plug just in front of the differential vent tube but there is NOT one there on my Mule!

 

Don't want to drain until I know where/how to fill it. I know it takes very little fluid but how do you get it in the frick'n differential? Been on the lift 2 weeks now!!!

DSCN2903.JPG

Posted

Gotta be on the front side, at or near the top. Mine is an 05, 3010. And it's clearly visible from the front, when you bend over just enough to see the diff. 

  Maybe yours just doesn't look like that's what it is. Like the trans. drain on my Honda. It just looks like another bolt. Good thing the factory labeled it with tiny letters. Shame they didn't do that in your case.

If you think a picture of mine might help, I'd be happy to go out and snap one. But mine is too obvious, there's no way anyone could miss it. So yours is likely different.

Posted

Thanks Ken!...but I found it!

The SPECS show it being in a different place but I found it tucked tightly behind the front skid plate. I was confident that I was wasting my time pulling the skid plate because I felt I could see everything clearly enough but.......NO. Once I dropped the plate there it was looking just like a "fill plug"!! I wasted 3 days whining about it rather than grab a wrench and turn a few bolts!

 

Lesson learned! I filled the Engine oil today along with the Tranny...over filled both!!!!! Spent all afternoon messing with a syringe to suck the excess out.

 

I'll do the front diff tomorrow and NOT over fill it. It supposedly only takes 0.06 of a quart. I'm also using some "limited slip differential fluid" for my Corvette. Maybe that'll help with the 'ol "Mule Differential Chatter".

Thanks again,

DJ

DSCN3008.JPG

Posted
4 minutes ago, Hillman said:

Thanks Ken!...but I found it!

The SPECS show it being in a different place but I found it tucked tightly behind the front skid plate. I was confident that I was wasting my time pulling the skid plate because I felt I could see everything clearly enough but.......NO. Once I dropped the plate there it was looking just like a "fill plug"!! I wasted 3 days whining about it rather than grab a wrench and turn a few bolts!

 

Lesson learned! I filled the Engine oil today along with the Tranny...over filled both!!!!! Spent all afternoon messing with a syringe to suck the excess out.

 

I'll do the front diff tomorrow and NOT over fill it. It supposedly only takes 0.06 of a quart. I'm also using some "limited slip differential fluid" for my Corvette. Maybe that'll help with the 'ol "Mule Differential Chatter".

Thanks again,

DJ

DSCN3008.JPG

Nice lift you have there!

I'm glad you found that plug, mine is tough to get to with the huge winch mount that's there. But I remember seeing that plug on the front of the diff. Hope I don't need to access it anytime soon. I'd probably come in from the top.

Hope that cures the problem you're having. Others have problems caused by driving on hard pack, with the vehicle in 4wd. That's definitely something to avoid. I'll occasionally exercise the front differential, by using a perfectly straight road, and not even a swerve. Put it in 4wd for a block or so. Since mine rarely sees any mud, or hills, I do this to keep the seals from drying out. I've heard others needing serious work to remedy problems caused by leaving it in 4wd on hard pack, or pavement. 

Don't know if you've got the torque specs, I'm sure they're the same as mine. Looks like 22ft lb.

20170728_183658.jpg

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Popular Now

  • Similar Topics

    • By rdc
      Hope I posted this in the right place. Looking for the left side shaft carrier where the rear bearings go for an 1100cc sand viper, I understand an 800 cc carrier will also work. I need the old style two bearing with the spacer in the middle, the new style with just the one wide bearing wont work. If anybody has one I'll buy it right away. my email is [email protected]
    • By paul allen
      right front axle cv joint boot keeps getting torn up from the inside out....the stock one was damaged from a stick...i have replaced  the axle 4 times with aftermarket axles that fit fine..after 4-5 miles of riding even on grass.the outer boot get torn up from the inside out...all 4 brand new alxes...bearings are fine nothing bent everything fits just fine....nothing seems to be binding.....any thoughts?????
       
       
      thanks...pa
       
    • By Jamie 67
      Why is there 2 different length keys for my tboss 1000?
    • By Sidewinder
      All mid 2008 through 2014 Polaris RZR 800 series have a big problem with the rear differential pinion nut backing off, allowing the pinion gear to shoot into the rear differential, destroying the rear differential. This has happened with machines with as little as less than 100 miles on them! Reports indicate that there are no problems, nor warnings, until the rear differential grenades, locking the rear axles solid! This requires the machine to be lifted onto a trailer, to be transported for rear differential replacement, as it destroys the case. After failure, rear differential replacement can be quite expensive: labor alone can run from $800-$1200 and a new OEM Spicer rear diff, if you can find one, can run from $1700-$2500! So, if you own any Polaris RZR 800 series between the years of 2008-2014, I recommend that you do this repair before further use of your machine. personally, I have grounded my machine until it can be done. Please check the online post for your own awareness.

×
×
  • Create New...