2022 Kawasaki Mule fouling spark plug
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By joe1
I have a 2019 550 Coleman side by side and it is starting to be hard to crank in the mornings but when it's warmed up it runs fine it's changed plugs filters for the inline gas filter in checkers temperature sensors map sensors and don't know what it could be any help would be appreciated
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By Nickie Watts
I have a Hisun Strike 1000 I have been trying to get going, it has only 39 hours on it, so I can only assume it has been sitting for a long time.
The issue is it is losing spark to both coils after 20-30 seconds of running, doesn't matter if it's WOT or Idle, it will shut down. What sends signal to the coils to fire? It has a crank sensor, I was thinking a CDI box, but I have not found one of those on the machine.
The rear end was busted on it when I got it, So I ordered a new one and installed it only to run into this problem. I can only imagine the problem has happened over it sitting so long and not being driven.
I originally thought it was a fuel problem, so I checked the injectors, throttle body, o2 sensors. Discovered the heating element in one of the o2 sensors was bad, so ordered both and also replaced both injectors just to be sure, then discovered it is only losing spark.
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By rsar
Just got quoted $770 for my Mule's first 50 hour service. Is it just me, or does this seem insanely excessive? I was expecting something in the $350 to $500 range and thinking that even $500 would be a little high. Is dealer service really necessary at 50 hours? At this price I think I'd like to shop around for a mechanic that could do it for half the price. I don't really have the option of shoping around for a cheaper Kawasaki dealer, as there is just this one dealer a reasonable distance away (30 min). The next closest olne is 3 hours away.
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By ReneG
Hello from France
I have used an old sportsman 500 for about 10 years. I’m looking to get a ranger UTV and or possibly an electronic golf cart or Polaris.
Im here to get a specific question answered and hopefully contribute.
Rene
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By rmissildine
Hello all. I'm new to the forum and have read all the posts I could find concerning the 550 Mule, so far no one with my problem. So, I'll give it a go and hopefully get an answer.
I got this mule about three years ago, had to do some minor repairs, and it's been a great machine. Last fall, I noticed an oil leak coming from the left side around the crankcase cover. I was able to slow the leak considerably, but it still leaked. I never had the time to tear it down due to work. I retire in March of this year and decided to fix it with a new cover gasket. I ordered a new gasket and crankshaft seal and while waiting for them to arrive, I began the tear down and cleaning of the mating surfaces. Got the seal and gasket installed and the cover back on and torqued. Decided to crank it up and let it idle a bit to check for any oil leaks before I put the converters back on. Fired right up, let it idle for about 10 minutes, no leaks. I'm happy at this point...
Next day, installed the inside converter cover, new belt and converters, not the outside cover though. I wanted to see how the new belt was going to work out. I still had the rear end jacked up so it wouldn't move. Guess what, it wouldn't start up. Cranked over like always, just wouldn't start... Now I'm bummed. So I start checking gas, spark and everything is good. Even tried a squirt of starting fluid, and it did fire a couple of times but no start. Now I'm even more bummed. Time for a break.
Now I've worked on everything from small engines to tractors and have never had this problem. After a little thought I decided to run a compression test. The repair manual lists 115 - 178 psi as the correct range, I had 30 psi!!!!! What in the world happened over night. I did spray a light oil into the cylinder and it came up to about 60 psi but that was all I could get. I checked the valve clearances, their good.
Sorry for the long post, but I hope someone can point me in the right direction cause I really like this little machine.
Thanks for your help,
Roger
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