Broke output shaft in Mary Ellen Gulch

[charlie]

Wow kinarfi sorry to hear about your troubles seems like at one point or another we have all wanted to blow the trooper up lol. I found one small crack in mine a while ago had it rewelded and no issues. How many miles are on your trooper

[nocturnalsixer]

On my trooper i put on 1500 miles on it since Nov when i bought it used with 140 miles at about 300 miles one of my rear swing arm broke apart so i'd say broken metal/cracks and seams are common on trooper

Sent from my Nexus 7 using Tapatalk 2

[Kinarfi]

I had just changed the oil at 12168.2km and went for a ride and put 60 more on it, so 12.2 mega meters

[Kinarfi]

Got the engine and tranny out, separated, tranny disassembled, shaft out and take apart and reassembled and ready to put back together, not that bad really.

see instruction under

TECHNICAL ARTICLES IN THIS FORUM

http://www.utvboard....dpost__p__15261

I got a pictorial guide of what to do from Casey at JMC in the form of a PDF. file. Down load it while you can, cause if I ever need the space, it may disappear. Open Dif Inst .pdf

Kinarfi

[rocmoc]

Good Job Kinarfi and we thougth Lenny was the MAN. He has now been dethroned!

rocmoc n AZ/Mexico

[Tinman]

I wouldn't quite go that far Rocmoc. First Kinarfi has to build a T2 like Lenny's. Then he can dethrone him.

Still, ain't it great that we non-mechanics can do stuff like this?

[2scoops]

Glad to hear you got it up and running so quickly. Thanks for the tranny PDF.

[bruhaw]

Thanks Kinarfi for the instructions on doing this and the detailed PDF from Casey!! Hope not to need them ever but you never know with these Joyners.

[Kinarfi]

Wish I had known then what I know now, I revamped the instructions of how to take you tranny apart, and added the rest of the photos I did not use for the sake of having them available to look at. The revamped instructions make it easy to pull the roll pin.

I have the engine and tranny coupled back up and ready to go back in, and I only had one piece left over, a shim, hope it's not too important. If anyone knows extactly where it belongs, let me know for the next time I take the tranny apart.

I still need to go under and weld all the frame cracks back together, tomorrows job.

Kinarfi

[rocmoc]

Kinarfi, I would try and find where it goes. Give Casey a call. If it went between a shaft/gear and the tranny case, the steel of the shaft/gear will eat the alum case up in no time. I really would try to put it back! JMHO!

rocmoc n AZ/Mexico

[rocmoc]

I wouldn't quite go that far Rocmoc. First Kinarfi has to build a T2 like Lenny's. Then he can dethrone him.

Still, ain't it great that we non-mechanics can do stuff like this?

OK, Lenny moves over to occupy the throne of the immortals leaving the throne to Kinarfi for us mortals/the last 300.

rocmoc n AZ/Mexico